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Protein Therapeutics Production: Large-scale Mammalian Cell Culture

Published by: Drug and Market Development Publishing

Published: Dec. 5, 2005 - 75 Pages


Table of Contents



Chapter 1: Overview of Large-Scale Cell Culture

Two Decades of Experience

Chapter 2: Mammalian Cells

Cell Line Generation

Cell Line Selection

Post Translational Modifications (PTMs)

Cell Line Types and Characteristics

Chinese Hamster Ovary

PER.C6

NS0

BHK

Hybridomas

Insect Cell Culture

Choice of Cell Line

Blood Factors

Antibodies

Enzymes

Hormones

Chapter 3: Cell Line Engineering

Vectors and Host Cells

Cell Culture Health

Bacterial and Fungal

Mycoplasmas

Viral

Chapter 4: Cell Culture Methods and Design

Small Scale

Large Scale

Culture Modeling

Media Selection

Bioreactor Design

Physical Configurations

Batch and Fed-batch

Perfusion

Centrifugal Bioreactor

Process Monitoring and Control

Chapter 5: Product Characterization

Process Impact on Product

Species Variation

Regulatory Environment

Chapter 6: References

TABLE OF EXHIBITS

Exhibit 1.1 Technologies Used to Prepare Commercial Products

Exhibit 1.2 Major Licensed Recombinant Therapeutics Expressed by Mammalian

Cell Lines

Exhibit 2.1 Typical Steps in the Creation of a Mammalian Cell Line and Process Design

Exhibit 2.2 Example Antibody Products (Adapted from BioPharm International, 2004)

Exhibit 3.1 Contribution of Various Stages to the Time and Titer During Cell

Line Development

Exhibit 3.2 Examples of Viral Contamination of Commercial Cell Cultures

Exhibit 3.3 Viral Tests

Exhibit 4.1 Comparison of in vivo and in vitro Systems for the Production of

Monoclonal Antibodies

Exhibit 4.2 Comparison of Recombinant Factor VIII Products: Presence of Humanand/

or Albumin-Derived Plasma/albumin

Exhibit 4.3 Comparison of Recombinant Factor VIII Products

Abstract

D&MD's Protein Therapeutics Production: Large-scale Mammalian Cell Culture provides an introduction and overview of current manufacturing practices associated with large scale mammalian cell culture. The focus is on the use of large scale mammalian cell culture systems. The industry, which began in the late 1980s from the utilization of recombinant DNA technology and cell hybridization, is now a significant production process of the biopharmaceutical industry. As of 2003 the biopharmaceutical market represented over $40 billion in sales annually contributed by over 90 products approved for 130 disease indications. With over 350 additional products in clinical development and approximately 10 new products approved per year, growth for this market is expected to continue at >20% annually. Today, a quarter of all new drug approvals are for biopharmaceuticals. The approved drugs include hormones, blood factors, thrombolytics, vaccines, interferons, monoclonal antibodies (MAb), and therapeutic enzymes. The primary method of producing many of these biopharmaceuticals is mammalian cell culture. This publication presents an overview of current techniques used for the production of protein therapeutics.

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