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Good Manufacturing Practices (3rd Edition)

Published by: Drug and Market Development Publishing

Published: Jul. 1, 2006 - 423 Pages


Table of Contents


Chapter 1: Executive Summary




Chapter 2: Introduction

Quality Assurance in Drug Manufacturing & Testing

Corporate Responsibility for GMP Compliance

The Cost of Non-Compliance




Chapter 3: International Regulations Governing GMP

Chronology and Current Regulations


USA

Canada

Japan

International Conference on Harmonization

European Union

World Health Organization


Comparison of the Regulations

Differences between Regulations

Definitions




Chapter 4: Standard Operating Procedures

What are Standard Operating Procedures?

Guide to Writing SOPs

List of Basic SOPs for All Facilities


Subpart B: Organization & Personnel

Subpart C: Buildings and Facilities

Subpart D: Equipment

Subpart E: Control of Components and Drug Product Containers and Closures

Subpart F: Production and Process Controls

Subpart G: Packaging and Labeling Control

211.122. Materials examination and usage criteria

Subpart H: Holding and Distribution

Subpart I: Laboratory Controls

Subpart J: Records and Reports

Subpart K: Returned and Salvaged Drug Products

211.204. Returned drug products

Subpart L: Validation (Proposed 1996 Addition)

Subpart M: Contamination (Proposed 1996 Addition)




Chapter 5: Validation of Procedures, Processes, and Methods

What is Validation?

Process Analytical Technology (PAT) and Validation

The Validation Master Plan


Validation Master Plan Contents


Creating the Validation Protocols


Process Validation

Method Validation


Guide to the Performance of Validations

Points to Consider in Selected Validations


Purified Water Systems

Cleaning Procedures

Sterilization Procedures

Fermentor and Bioreactor Control

Chromatographic Separation

Computerized Systems




Chapter 6: Critical Compliance Issues for Active Principal Ingriedients

and Drug Products

Organization and Personnel (Subpart B, §211.22 - 34)

Buildings and Facilities (Subpart C, 211.42 - 58)

Equipment (Subpart D, §211.63 - 72)

Control of Components, Containers & Closures (Subpart E, §211.80 -94)

Production and Process Controls (Subpart F, §211.100 - 115)

Packaging and Labeling Controls (Subpart G, §211.122 - 137)

Holding and Distribution (Subpart H, §211.142 - 150)

Laboratory Controls (Subpart I, §211.160 - 173)


Notes on the Validation of Analytical Test Methods

Note on Out-of-Specification.(OOS).Results


Records and Reports (Subpart J, §211.180 - 198)


Note on Electronic Recordkeeping


Returns and Salvaged Drug Products (Subpart K, §211.204 - 208)

Validation (New Subpart L, §211.220 - 222)

Contamination (Subpart M, § 211.240)




Chapter 7: Critical Compliance Issues for Biologicals

Establishment Standards (Subpart B, §600.10 - 15)


Personnel.(§600.10)

Physical Establishment,.Equipment, Animals & Care.(§600.11)

Air Quality Specifications for Clean Rooms

Aseptic Processing of Sterile Products


Facilities

Operations

Training

Other Topics


Records and Retention of Samples.(§600.12)

Reporing of Deviations.(§600.14)

Control of Product Temperature during Shipment.(§600.15)


Other Regulatory Agencies

Chapter 8: Preparation of ICH Manufacturing Documentation

The CMC Section According to FDA

ICH Modules 2 and 3




Chapter 9: Internal and External Inspections

Internal QA Inspections and Audits


Self-inspections

Internal audits


Regulatory Inspections - FDA’s New “Six Systems” Approach


Establishment Inspections - the Six Systems Approach

Surveillance and Compliance Inspections


Critical Aspects of Inspections


The Quality System

Facilities and Equipment System

Materials System

Production System

Packaging and Labeling Control

Laboratory Control System

Quality System:

Facilities and Equipment

Materials System

Production System

Packaging and Labeling

Laboratory Control System


How to Survive Inspections


Preparing for the inspection

Inspection Days

Dealing with Inspection Reports

The Most Common Form 483 Comments

FDA Enforcement Procedures




Chapter 10: Conclusions




Chapter 11: References and Further Reading

Access to Regulatory Documents

Regulatory, Validation and Inspection Guides USA


Canada

European Union

ICH


Advisory Bodies, Publications and other Web Sites




Chapter 12: Appendices

Forms for the Performance of Internal Inspections

Texts of Regulations and Selected Guidelines


USA

Canada

Japan

The European Union

Guidance for Industry: Q8 Pharmaceutical Development

Guidance for Industry: Q9 Quality Risk Management




Table Of Exhibits

Exhibit 2.1 The Drug Development Pathway

Exhibit 2.2 What is Quality Assurance?

Exhibit 3.1 Revision to Japanese GMP Laws

Exhibit 3.2 Member Nations of the European Nations

Exhibit 3.3 Comparison of the Contents of GMP Regulations for Drug Products

Exhibit 3.4 Comparison of the Contents of Regulations for Biologicals

Exhibit 3.5 Definitions of Commonly Used Terms

Exhibit 4.1 Guide for SOP Form for a Manufacturing Process

Exhibit 4.2 SOP Form for a QC Test

Exhibit 5.1 Analytical Method Guidances

Exhibit 5.2 Process Validation and the Product Development Cycle

Exhibit 5.3 Typical “System Definition” Table for a VMP

Exhibit 5.4 Validation Protocol Contents List

Exhibit 5.5 Control of a Cell Culture Bioreactor

Exhibit 5.6 Examples of Software Archived at the Audit Center

Exhibit 5.7 Product Codes Mentioned in 5.6

Exhibit 6.1 21CFR210/211 Regulations Relating to Management Responsibilities

Exhibit 6.2 Floor Plan of an Aseptic Fill/Finish Suite

Exhibit 6.3 Equipment Cleaning & Maintenance Log - Specimen Page

Exhibit 6.4 21CFR210/211 Regulations Relating to QSM Resources

Exhibit 6.5 Example of a Warehousing Label

Exhibit 6.6 Label for Raw Material/Packaging Sample

Exhibit 6.7 Label for a Dispensed Component

Exhibit 6.8 Label for In-process Material

Exhibit 6.9 Regulations Relating to Manufacturing Controls

Exhibit 6.10 Parameters for the Validation of Different Types of Analytical Method

Exhibit 6.11 Retention of Records

Exhibit 6.12 Regulations Relevant to Evaluation Issues

Exhibit 7.1 Diagram of a Laminar-flow Clean Room

Exhibit 7.2 Section Through a BL2/3 Aseptic Suite

Exhibit 7.3 Floor Plan of a Containment Animal Unit

Exhibit 7.4 Diagram of an Aseptic Filling/Lyophilization Suite

Exhibit 7.5 Clean Room Classifications

Exhibit 8.1 Diagrammatic Representation of the CTD

Exhibit 8.2 Module 2, The “Quality” Portion of the Table of Contents

Exhibit 8.3 CTD Module 3 - Quality, Format of Contents

Abstract

D&MD's updated Good Manufacturing Practices professional development guide provides pharmaceutical and biological companies of all sizes with assistance in regulatory compliance. The guide examines the new FDA Guidance for Industry documents and a new amendment covering an exemption for investigational drugs in Phase 1 studies. The guide is addressed particularly to smaller sized companies, perhaps those with their first new drug, working on this extra challenge to their capabilities.

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