Industrial Automation and Wireless IoT – 3rd Edition

Industrial Automation and Wireless IoT – 3rd Edition

Industrial Automation and Wireless IoT is the third strategy report from Berg Insight analysing the latest developments on the market for wireless IoT applications in industrial automation worldwide.

This strategic research report from Berg Insight provides you with 150 pages of unique business intelligence including 5-year industry forecasts and expert commentary on which to base your business decisions.

Highlights from this report:

Insights from numerous executive interviews with market leading companies.
360-degree overview of the IoT ecosystem in the industrial automation industry.
Comprehensive overview of key applications for wireless IoT solutions in industrial automation.
In-depth analysis of market trends and key developments.
Detailed profiles of over 60 key players in this market.
Updated forecasts by wireless technology, region, market vertical and device segment lasting until 2021.

This report answers the following questions:

Which are the major applications for wireless IoT in industrial automation?
Which are the leading wireless IoT solution providers for industrial automation applications?
What offerings are available from device vendors and service providers?
What are the key drivers behind the adoption of wireless IoT in industrial automation?
What impact will technology advancements have on the market?
How will the market evolve in North America, Asia-Pacific and Europe?
Why is Big Data analytics and cloud solutions crucial for the future of wireless connectivity in industrial automation?
How will connectivity strategies in industrial automation evolve in the future?

Executive summary

Wireless connectivity is instrumental in the Internet of Things era and the use of wireless solutions in industrial automation is increasing rapidly at all levels of automation systems. Industrial automation systems utilize wireless communication to connect remote and local facilities and equipment to increase operational efficiency. A wireless automation system contains a mix of network technologies, equipment and systems including enterprise and automation systems, network equipment, control devices and field devices. The most common wireless technologies in industrial automation include cellular, 802.11.x Wi-Fi, proprietary unlicensed ISM radio, Bluetooth, various LPWAN technologies and 802.15.4 based protocols such as WirelessHART, ISA100.11a and ZigBee.

Berg Insight estimates that shipments of wireless devices for industrial automation applications including both network and automation equipment reached 4.8 million units worldwide in 2015. Growing at a compound annual growth rate of 25.1 percent, shipments are expected to reach 18.3 million by 2021. The installed base of wireless devices in industrial applications is forecasted to grow at a compound annual growth rate of 27.7 percent from 14.3 million connections at the end of 2015 to 62.0 million devices by 2021. Wi-Fi is widely used for backbone communications as well as in monitoring and control applications within factory automation where Industrial Ethernet has got a strong foothold. Bluetooth is also popular – often as a point-to-point wire-replacement between for example a mobile HMI solution and a field device or control unit. 802.15.4 networks are often used to connect wireless sensors and instrumentation in process automation. Cellular connectivity is typically used for backhaul communication between plants, connecting remote devices in long haul SCADA applications and for third party access to machinery and robots. LPWAN technologies are increasingly used in certain low data, long range applications. Most of the major vendors of wireless IoT devices in industrial automation offer a wide range of devices with various wireless technologies in order to support many different applications.

Global automation solution providers such as Siemens, Emerson, GE, ABB, Honeywell, Schneider Electric, Yokogawa and Rockwell Automation are all major providers of wireless solutions to the automation industry. As wireless solutions have become increasingly popular, more and more major automation equipment and solution vendors are offering wireless technology as part of their solutions. Eaton is a major provider of Wi-Fi and cellular devices for industrial automation applications and Endress+Hauser and Pepperl+Fuchs are successful vendors of 802.15.4 devices. National Instruments offers a wide range of measurement and control equipment featuring embedded Bluetooth and Wi-Fi. Advantech, Murata and Kontron offer many of their automation products as well as their network infrastructure equipment with WPAN, WLAN and WWAN options.

Industrial communication specialists offer equipment and solutions for industrial automation networks and wireless is becoming a natural part of many major vendors’ offerings. Phoenix Contact, Belden, Laird, Wago and Weidmüller are major vendors within industrial communications with thousands of employees which all have incorporated one or more wireless standards in their offerings. Red Lion, Softing, HMS Networks, Westermo, Moxa, FreeWave Technologies and B+B SmartWorx are industrial communication specialists renowned for their wireless offerings. Cisco is one of the largest vendors of communication infrastructure equipment and provides wireless WPAN, WLAN and WWAN devices to a wide range of industries, including industrial automation. Sierra Wireless, Telit, CalAmp and Digi International are major cellular M2M device vendors which provide products and solutions to the industrial automation industry.

Companies are now deepening the integration between industrial automation systems and enterprise applications and the promise of IoT is getting more tangible by the day. Large multinational corporations are beginning to systematically develop and adopt best practices to maximise the benefits of IoT technology in every part of their organisations. IT/OT convergence, smart factories, Industry 4.0 and the Industrial Internet of Things are concepts which are part of the ongoing evolution of industrial automation. Innovation in sensors, wireless connectivity, collaborative robots, big data and cloud solutions along with seamless exchange of information between devices, systems and people paves the way for improved performance, flexibility and responsiveness throughout the enterprise value chain.

About the Author

Johan Svanberg is a Senior Analyst with a Master’s degree from Chalmers University of Technology. He joined Berg Insight in 2007 and his areas of expertise include connected wearables, Industrial Internet-of-Things and wireless M2M markets.

Berg Insight offers premier business intelligence to the telecom industry. We produce concise reports providing key facts and strategic insights about pivotal developments in our focus areas. Berg Insight also offers detailed market forecast databases and advisory services. Our vision is to be the most valuable source of intelligence for our customers.

Executive summary
1 The industrial automation industry
1.1 Introduction to industrial automation
1.2 Industrial automation segments
1.3 Factory and process operations
1.4 Industrial automation system overview
1.5 Industrial automation evolution
1.6 The global industrial automation market
1.7 Industrial automation market segments
1.7.1 The control system market
1.7.2 The control device market
1.7.3 The machinery and automation equipment market
1.7.4 The industrial robot market
2 Wireless IoT solutions in industrial automation
2.1 Wireless infrastructure in industrial automation
2.1.1 Facilities segment
2.1.2 Service segment
2.1.3 Network segment
2.2 Operations management
2.2.1 Production and process management
2.2.2 Business management
2.3 Equipment management and regulatory compliance
2.3.1 Equipment diagnostics and maintenance planning
2.3.2 Security and Safety
2.3.3 Regulatory compliance
2.4 Business models and project strategies
3 Market forecasts and trends
3.1 Market analysis
3.1.1 Installed base and unit shipments
3.1.2 Wireless technologies
3.1.3 Factory and process automation
3.1.4 Regional markets
3.1.5 Major vendors
3.2 Market drivers and barriers
3.2.1 Macroeconomic environment
3.2.2 Regulatory environment
3.2.3 Competitive environment
3.2.4 Technology environment
3.3 Value chain analysis
3.3.1 Wireless IoT and industrial communication industry players
3.3.2 Industrial automation industry players
3.3.3 Wireless operators and managed service providers
3.3.4 IoT platform and IT industry players
3.4 Future industry trends
4 European device and solution vendors
4.1 ABB
4.2 Advanticsys
4.3 Beijer Electronics
4.4 Bosch
4.5 ConiuGo
4.6 Control Data Systems
4.7 Eaton
4.8 Endress+Hauser
4.9 EnOcean
4.10 Eurotech
4.11 eWon
4.12 HMS Networks
4.13 INSYS Microelectronics
4.14 Kontron
4.15 KUKA
4.16 Laird
4.17 LUCOM
4.18 MB Connect Line
4.19 MC Technologies
4.20 NetModule
4.21 Nivis
4.22 Pepperl+Fuchs
4.23 Phoenix Contact
4.24 Schneider Electric
4.25 Secomea
4.26 Siemens
4.27 Softing
4.28 Steute
4.29 Telit
4.30 Wago
4.31 Weidmüller
4.32 Wi-NEXT
5 North American and Asian device and solution vendors
5.1 Advantech
5.2 Antaira Technologies
5.3 Apprion
5.4 B+B SmartWorx (Advantech)
5.5 Belden
5.6 CalAmp
5.7 Cisco
5.8 Data-Linc
5.9 Digi International
5.10 Emerson
5.11 FreeWave Technologies
5.12 General Electric
5.13 Hitachi
5.14 Honeywell
5.15 Ingenu
5.16 Intel
5.17 Lantronix
5.18 Maestro Wireless Solutions
5.19 Memex
5.20 Moxa
5.21 MultiTech Systems
5.22 Murata
5.23 National Instruments
5.24 Newtrax Technologies
5.25 OleumTech
5.26 Opto 22
5.27 ProSoft Technology
5.28 Red Lion
5.29 Robustel Technologies
5.30 Rockwell Automation
5.31 Sierra Wireless
5.32 Wind River
5.33 Xiamen Four-Faith Communication Technology
5.34 Yokogawa
List of Figures
Figure 1.1: Examples of industrial automation market verticals
Figure 1.2: Examples of factory and process operations
Figure 1.3: Industrial automation system overview
Figure 1.4: Annual industrial automation market value (2007–2015)
Figure 1.5: Industrial automation revenues by region (2015)
Figure 1.6: Major industrial automation vendors
Figure 1.7: Industrial robot shipments (World 2006–2015)
Figure 2.1: Overview of wireless IoT infrastructure in industrial automation
Figure 2.2: Examples of field, control and network devices
Figure 2.3: Example of service segment in a connected automation system
Figure 3.1: Industrial automation wireless market by device segment (World 2015–2021)
Figure 3.2: Industrial automation wireless market by technology (World 2015–2021)
Figure 3.3: Device shipments by vertical (World 2015–2021)
Figure 3.4: Industrial automation wireless device market by region (World 2015–2021)
Figure 3.5: Major wireless solution vendors in the industrial automation market
Figure 3.6: Data for leading industrial communication and wireless IoT players
Figure 3.7: Wireless IoT and industrial communication vendor M&As (2010–2016)
Figure 3.8: Data for leading industrial automation industry players
Figure 3.9: Industrial automation mergers and acquisitions (2010–2016)
Figure 3.10: Mobile operators by M2M subscriber base (World Q1-2015)
Figure 3.11: Industrial IoT platform vendor landscape
Figure 4.1: Eurotech’s IoT/M2M architecture
Figure 4.2: eWon Flexy modular M2M router and gateway
Figure 4.3: KUKA Connect
Figure 4.4: Pepperl+Fuchs’ WirelessHART adapter, gateway and temp converter
Figure 5.1: B+B SmartWorx Wzzard Intelligent Sensing Platform
Figure 5.2: Cisco’s Ethernet-to-the-Factory Framework
Figure 5.3: Overview of the Intel IoT platform

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