North America Electric Vehicle Battery Market Outlook to 2028

North America Electric Vehicle Battery Market Overview

North America EV battery market was valued at USD 11 billion with rapid growth driven by increasing EV adoption, driven by regulatory mandates on emissions, and rising fuel costs. The markets growth is further fueled by the technological advancements in battery chemistry, particularly lithium-ion technology, which has improved range, efficiency, and charging times.

Prominent players in the North American EV battery market include Tesla, Panasonic, LG Energy Solution, Samsung SDI, and SK Innovation. These companies dominate due to their strong investments in battery production facilities, partnerships with EV manufacturers, and advanced R&D in battery technologies.

In 2024, GM announced a $500 million investment in its Lansing Grand River Assembly plant, supported by a grant from the U.S. Department of Energy. This investment is part of a broader commitment of over $12 billion in North American EV manufacturing and supply chain development since 2020. The Lansing facility will be prepared for electrification, joining other GM plants focused on EV production.

Cities such as Detroit and Austin are central to the North American EV battery market due to their proximity to major EV manufacturing hubs. Detroit, being the home of legacy automakers like General Motors and Ford, plays a critical role in battery demand. Meanwhile, Austin, where Teslas Gigafactory is located, continues to drive demand for locally sourced batteries. Both cities benefit from government incentives and a well-established automotive supply chain, supporting battery market dominance.

North America Electric Vehicle Battery Market Segmentation

By Battery Type: North America EV battery market is segmented by battery type into lithium-ion batteries, solid-state batteries, and nickel-metal hydride (Ni MH) batteries. In 2023, lithium-ion batteries dominate the market due to their higher energy density and longer lifespan. This battery type is favored for its ability to support extended driving ranges, which is a critical requirement for EVs in the region.

By Vehicle Type: The market is segmented by vehicle type into passenger vehicles, commercial vehicles, and two-wheelers. In 2023, passenger vehicles hold the largest market share due to the increasing demand for electric SUVs and sedans in the U.S. and Canada. Automakers like Tesla, Ford, and General Motors are focusing on launching affordable EV models targeting the mass market, contributing to the dominance of passenger vehicles in this segment.

By Region: The market is divided into the U.S. and Canada. In 2023, the U.S. holds the dominant share of the North American market due to the presence of major automakers and battery manufacturers, coupled with strong governmental support for EV adoption. The U.S. market is further driven by the rapid expansion of EV charging infrastructure and higher consumer awareness regarding sustainable transportation.

North America Electric Vehicle Battery Market Competitive Landscape

Company

Year Established

Headquarters

Tesla

2003

Palo Alto, California

Panasonic

1918

Osaka, Japan

LG Energy Solution

2020

Seoul, South Korea

Samsung SDI

1970

Yongin, South Korea

SK Innovation

1962

Seoul, South Korea

Panasonic: In 2024, Panasonic Energy announced a multi-year deal with Nouveau Monde Graphite Inc. to secure a supply of natural graphite, which is crucial for EV battery production. This agreement is part of Panasonic's strategy to strengthen its supply chain for EV batteries in North America, ensuring a reliable source of materials essential for manufacturing. The partnership aligns with both companies' goals to support sustainable battery production, reducing environmental impact through the use of responsibly sourced materials.

LG Energy Solution: In 2024, LG Energy Solution is progressing on a major battery manufacturing complex in Arizona, expected to be completed within two years. This facility will be the company's second stand-alone plant in the U.S. and will produce cylindrical batteries and energy storage systems (ESS). The complex aims for an annual production capacity of 53 GWh, including 36 GWh for cylindrical batteries and 17 GWh for LFP (lithium iron phosphate) batteries.

North America Electric Vehicle Battery Industry Analysis

Growth Drivers:

Surge in Electric Vehicle (EV) Adoption: Between 2021 and 2024, the North American market has seen a significant rise in EV registrations, particularly in the United States. In 2021, there were approximately 1.3 million EVs registered in the U.S. This number grew to 2 million EVs in 2022 and reached about 3.3 million by the end of 2023. This sharp rise is driven by government tax incentives, subsidies, and increased consumer awareness of climate change.

Expansion of Battery Manufacturing Facilities: In response to growing EV demand, automakers and battery suppliers are investing heavily in production capacities. The current production capacity is 37 gigawatt-hours (GWh) annually, which is sufficient for over 500,000 electric vehicles (EVs) per year. Panasonic plans to increase this capacity by 10% over the next three years, aiming for a total global production capacity of 200 GWh by 2031. These infrastructural advancements ensure the North American market remains competitive globally.

Raw Material Supply Chain Optimization: From 2021 to 2024, significant investments have been made in improving the raw material supply chain for EV batteries, particularly lithium and cobalt. The demand for automotive lithium-ion batteries surged by 65% in 2022, reaching 550 GWh, up from 330 GWh in 2021. This focus on securing critical raw materials is essential for battery production and plays a pivotal role in market growth.

Challenges
:

Battery Recycling and Disposal Concerns: The challenge of EV battery recycling has become more pronounced as EV adoption has risen. While recycling initiatives are growing, they remain insufficient to handle the volume. Proper recycling infrastructure is required to mitigate environmental concerns and reduce reliance on newly mined materials. Additionally, advancements in recycling technologies are essential to improve the recovery rates of valuable materials like lithium, cobalt, and nickel from used batteries.

Energy Density Limitations: Despite technological advancements, energy density remains a major limitation in the EV battery market. Most EV batteries in North America average around 250-300 Wh/kg, which limits vehicle range compared to traditional fuel-powered vehicles. This challenge hinders wider consumer adoption, particularly for long-range EVs. Continuous research and development efforts are necessary to overcome these energy density constraints.

Government Initiatives

Inflation Reduction Act: The U.S. government introduced the Inflation Reduction Act in 2022, for clean energy initiatives, including electric vehicle incentives and EV battery production funding. The IRA is projected to raise approximately $738 billion through tax reforms and prescription drug reforms, while authorizing around $891 billion in spending, primarily directed towards energy and climate change initiatives The Act is expected to streamline EV battery production through 2024 and beyond.

Zero-Emission Vehicle Incentive Program: Launched in May 2019, this initiative aims to encourage Canadians and businesses to purchase or lease zero-emission vehicles, which include battery-electric, plug-in hybrid electric, and hydrogen fuel cell vehicles his initiative indirectly stimulates demand for EV batteries. The program provides rebates of up to $5,000 for eligible zero-emission vehicles. For shorter-range plug-in hybrids, the rebate can be up to $2,500. These incentives are applied at the point of sale through participating dealerships as more consumers transition from traditional internal combustion engine vehicles to electric alternatives.

North America Electric Vehicle Battery Future Market Outlook

North America EV Battery market is expected to undergo exponential growth, driven by increased government mandates on emissions, enhanced consumer awareness about the environmental impact of traditional vehicles, and technological advancements in battery manufacturing.

Future Trends

Advancement of Solid-State Battery Technology: Solid-state battery technology is expected to become commercially viable, offering higher energy densities, longer lifespans, and safer performance compared to current lithium-ion batteries. North American companies will focus on scaling up production of these batteries, which are anticipated to revolutionize EV efficiency and range.

Increase in Battery Recycling Initiatives: As EV adoption grows, battery recycling initiatives will play a more prominent role in the North American market. Governments and private enterprises will invest heavily in recycling infrastructure to recover valuable materials like lithium and cobalt, reducing environmental impact and lowering the cost of battery production.
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