Global Flexible Plastic Packaging Market Outlook to 2028

Global Flexible Plastic Packaging Market Overview

In 2023, the Global Flexible Plastic Packaging Market was estimated at USD 180 billion, showing consistent growth from the previous years (2018-2023). This growth is driven by increasing demand from the food and beverage, pharmaceutical, and personal care industries, where flexible packaging solutions offer benefits such as cost efficiency, extended shelf life, and convenience.

Leading companies in the global flexible plastic packaging market include Amcor Plc, Berry Global Inc., and Sealed Air Corporation. These companies are at the forefront of developing innovative packaging solutions that cater to the evolving needs of consumers and industries, focusing on sustainability and reducing environmental impact.

The Asia-Pacific region, particularly China and India, dominates the market due to high demand from the food and beverage and pharmaceutical sectors. North America and Europe also hold noteworthy market shares, driven by the increasing demand for sustainable and recyclable packaging solutions.

In November 2023, Amcor signed a Memorandum of Understanding (MOU) with NOVA Chemicals to source mechanically recycled polyethylene resin (r PE) for use in flexible packaging films. This agreement supports Amcor's goal of increasing recycled material usage across its portfolio.

Global Flexible Plastic Packaging Market Segmentation

The Global Flexible Plastic Packaging Market can be segmented based on material, application, and region:

By Material: The market is segmented into polyethylene (PE), polypropylene (PP), and polyvinyl chloride (PVC). In 2023, polyethylene held the largest market share due to its widespread use in food packaging and its properties of flexibility, durability, and cost-effectiveness. The growing focus on sustainable materials is expected to boost the demand for recyclable polyethylene packaging solutions.

By Application: The market is segmented into food and beverages, pharmaceuticals, and personal care. The food and beverages segment led the market in 2023, driven by the increasing demand for convenient, lightweight, and durable packaging solutions. The rise in e-commerce and home delivery services has further fueled the demand for flexible packaging in this segment.

By Region: The market is divided into Asia-Pacific, North America, Europe, Latin America, and Middle East & Africa (MEA). The Asia-Pacific region accounted for the largest share in 2023, supported by rapid urbanization, growing middle-class population, and increasing demand for packaged food products. The region's focus on enhancing food safety and reducing food waste through advanced packaging solutions continues to drive market growth.

Global Flexible Plastic Packaging Market Competitive Landscape

Company

Establishment Year

Headquarters

Amcor Plc

1860

Zurich, Switzerland

Berry Global Inc.

1967

Evansville, Indiana, USA

Sealed Air Corporation

1960

Charlotte, North Carolina, USA

Mondi Group

1967

Vienna, Austria

Huhtamaki Oyj

1920

Espoo, Finland

Berry Global Inc.: Berry Global has introduced flexible plastic packaging with at least 30% post-consumer recycled (PCR) content, suitable for food applications such as bakery and frozen food markets. This innovation supports brand owners' sustainability goals and includes products like stand-up pouches and roll stock for vertical and horizontal form, fill, and seal packaging.

Sealed Air Corporation: In 2023, Sealed Air introduced a plant-based semi-rigid rollstock, combining a core of plant-based material with PET or recycled PET, reducing traditional plastic use and offering advanced barrier protection. This solution is recyclable with a RIC 1 - PET and is compatible with existing vacuum packaging equipment, supporting sustainability goals.

Global Flexible Plastic Packaging Industry Analysis

Growth Drivers:

Increasing Demand for Sustainable Packaging: The growing environmental concerns and stringent regulations across various regions are driving the demand for sustainable flexible plastic packaging. In 2024, it was reported that substantial portion of global consumers prefer products with environmentally friendly packaging, pushing companies to adopt recyclable and biodegradable materials in their packaging solutions. The European Union's Directive 2019/904, which mandates a reduction in single-use plastics, has contributed to this trend, compelling packaging manufacturers to innovate and offer more sustainable options.

Rising E-commerce Industry: The global e-commerce sales are projected to reach USD 6.33 trillion by end of 2024, which is an 8.8% increase from 2023. Flexible plastic packaging is preferred in e-commerce due to its lightweight, durability, and cost-effectiveness. The shift towards online shopping has increased the demand for packaging solutions that provide protection during transit while being economical and environmentally friendly. This trend is particularly strong in the Asia-Pacific region, where e-commerce sales are expected to reach USD 2.5 trillion by 2025.

Advancements in High-Barrier Packaging Materials: The development of high-barrier packaging materials, which offer superior protection against moisture, oxygen, and light, is a substantial driver for the flexible plastic packaging market. These materials are crucial for extending the shelf life of perishable goods, which is particularly important in the food and pharmaceutical industries. In 2024, the global demand for high-barrier packaging materials grew remarkablly, with North America and Europe leading the adoption due to their stringent food safety regulations.

Challenges
:

Stringent Regulatory Environment: The market faces challenges from increasingly stringent environmental regulations. The European Union's Single-Use Plastics Directive, which came into effect in 2021, has put pressure on manufacturers to reduce plastic waste and increase the recyclability of their products. Compliance with these regulations often requires substantial investment in research and development, which can strain smaller companies with limited financial resources.

Fluctuating Raw Material Prices: The price volatility of raw materials, particularly crude oil derivatives, poses an important challenge for the flexible plastic packaging market. In 2024, the price of polyethylene, a key material in flexible packaging, increased substantially due to fluctuations in global oil prices. This volatility affects the profit margins of packaging manufacturers and can lead to supply chain disruptions.

Government Initiatives:

EUs Circular Economy Action Plan: The European Union's Circular Economy Action Plan, introduced in 2020, aims to make all plastic packaging in the EU market reusable or recyclable by 2030. This initiative is driving innovation in the flexible plastic packaging industry, as companies are encouraged to develop sustainable packaging solutions. By 2024, several EU member states reported an increase in the adoption of recyclable materials in packaging, directly linked to this initiative.

Chinas National Plastic Pollution Control Plan: In 2022, China launched the National Plastic Pollution Control Plan, which includes measures to reduce single-use plastics and promote the use of biodegradable materials. By 2024, the plan had led to a reduction in the production of non-recyclable plastic packaging in China, with substantial investments being made in the development of biodegradable alternatives. This initiative is expected to reshape the flexible plastic packaging market in the Asia-Pacific region.

Global Flexible Plastic Packaging Future Market Outlook

The global flexible plastic packaging market is projected to grow remarkably over the forecast period of 2023-2028, driven by ongoing technological advancements, increasing demand for sustainable packaging, and the rising popularity of convenience foods.

Future Market Trends:

Expansion of Recyclable and Biodegradable Packaging Solutions: By 2028, the market is expected to witness an important shift towards recyclable and biodegradable flexible packaging solutions, driven by consumer demand and regulatory pressures. Governments across the globe are anticipated to introduce stricter regulations on plastic waste management, further propelling the adoption of sustainable packaging.

Increased Use of Smart Packaging Technologies: The integration of smart technologies into flexible plastic packaging is expected to become more prevalent by 2028, enhancing the functionality and consumer engagement of packaging solutions. Smart packaging, equipped with sensors, QR codes, and NFC tags, will allow real-time tracking, product authentication, and consumer interaction.
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