EV Composites

Global EV Composites Market to Reach US$6.6 Billion by 2030

The global market for EV Composites estimated at US$2.5 Billion in the year 2024, is expected to reach US$6.6 Billion by 2030, growing at a CAGR of 17.7% over the analysis period 2024-2030. Carbon Fiber, one of the segments analyzed in the report, is expected to record a 16.9% CAGR and reach US$3.6 Billion by the end of the analysis period. Growth in the Glass Fiber segment is estimated at 18.2% CAGR over the analysis period.

The U.S. Market is Estimated at US$652.8 Million While China is Forecast to Grow at 16.8% CAGR

The EV Composites market in the U.S. is estimated at US$652.8 Million in the year 2024. China, the world`s second largest economy, is forecast to reach a projected market size of US$1.0 Billion by the year 2030 trailing a CAGR of 16.8% over the analysis period 2024-2030. Among the other noteworthy geographic markets are Japan and Canada, each forecast to grow at a CAGR of 16.2% and 15.5% respectively over the analysis period. Within Europe, Germany is forecast to grow at approximately 13.1% CAGR.

Global EV Composites Market - Key Trends & Drivers Summarized

What Is Driving the Growth of the EV Composites Market?

The significant growth of the electric vehicle (EV) market is the primary driver behind the demand for EV composites. As automakers and manufacturers strive to produce lighter, more efficient EVs, the need for advanced materials like composites has surged. Composites, such as carbon fiber and fiberglass, are widely used in EV manufacturing because they offer a combination of strength, durability, and lightweight properties. These materials help reduce the overall weight of EVs, which is critical for improving battery performance, increasing range, and optimizing energy efficiency.

In addition to performance benefits, the increasing emphasis on sustainability in the automotive sector is further fueling the demand for EV composites. Composites are seen as more sustainable alternatives to traditional metals, such as steel and aluminum, which are heavier and require more energy to produce. Moreover, composites often provide better recyclability and can be sourced from renewable materials, contributing to a circular economy within the automotive industry. As more automakers embrace sustainability goals and commit to reducing their carbon footprints, composites are becoming an integral part of the EV manufacturing process.

Furthermore, as EV technology continues to advance, manufacturers are seeking innovative solutions to improve the performance and safety of electric vehicles. Composites play a key role in enhancing both the safety and aesthetics of EVs. Their ability to be molded into complex shapes makes them ideal for designing lightweight, high-performance parts that improve the vehicle’s structural integrity. As the demand for EVs with higher performance, longer range, and better safety features grows, the use of composites will continue to rise, driving market growth.

How Are Technological Innovations Shaping the EV Composites Market?

Technological advancements are significantly influencing the evolution of EV composites, making them more efficient and cost-effective for manufacturers. One of the most prominent innovations is the development of high-performance thermoplastic composites. These materials offer a combination of lightweight properties, high strength, and the ability to be molded into intricate shapes. Thermoplastic composites can also be recycled more easily than traditional thermoset composites, offering a sustainable solution for EV manufacturers. This technology is particularly attractive for mass-market EV production, where cost efficiency and performance are critical.

Another key development is the improvement in carbon fiber manufacturing techniques. Historically, carbon fiber has been an expensive material, limiting its use in EVs to high-end models. However, recent breakthroughs in manufacturing processes have reduced the cost of carbon fiber production, making it more accessible for mainstream EV manufacturers. As carbon fiber becomes more affordable, its use in EVs will likely increase, especially in high-strength applications like battery enclosures, chassis, and body panels. Carbon fiber`s superior strength-to-weight ratio and corrosion resistance make it an ideal material for improving the overall performance and safety of EVs.

In addition to these advances, 3D printing technologies are being integrated into the production of EV composites. Additive manufacturing allows for more complex and customized designs, offering greater flexibility in the use of composites for both prototyping and production. This technology can significantly reduce material waste and production costs, contributing to the overall sustainability of the EV supply chain. The ability to quickly and efficiently produce lightweight, high-performance parts will enable manufacturers to create more optimized vehicles, further driving the adoption of EV composites in the automotive industry.

What Sustainability Benefits Do EV Composites Offer?

Sustainability is a major benefit of using composites in the production of electric vehicles. Composites are lightweight, which directly contributes to the energy efficiency and range of EVs. By reducing the weight of vehicles, manufacturers can use smaller, lighter batteries, which not only improves the vehicle’s range but also reduces the environmental impact associated with battery production. Lighter EVs consume less energy to operate, which is a key factor in reducing their overall carbon footprint.

Moreover, composites can contribute to the recyclability of vehicles. Many composites used in EV manufacturing, such as carbon fiber and fiberglass, can be recycled and reused, reducing the environmental impact of vehicle production. Recent advancements in recycling technologies for composite materials are making it easier to repurpose these materials at the end of the vehicle’s lifecycle. This is an important consideration as the automotive industry moves toward a circular economy, where materials are reused rather than disposed of.

Additionally, the production processes for certain composite materials, such as thermoplastic composites, have a smaller environmental footprint compared to traditional materials like aluminum and steel. These materials can often be processed at lower temperatures, reducing energy consumption during manufacturing. The use of renewable resources in composite production is also gaining traction, further enhancing the sustainability of these materials. As the automotive industry moves toward more sustainable manufacturing practices, EV composites will play an increasingly important role in reducing the environmental impact of vehicle production.

What Are the Key Market Drivers for EV Composites?

The growth of the EV Composites market is primarily driven by the increasing demand for lightweight, high-performance materials in electric vehicle production. As automakers focus on improving the efficiency and range of EVs, reducing vehicle weight has become a critical factor. Composites offer the ideal solution, combining strength, durability, and lightness to optimize EV performance. This demand is being fueled by both consumer preferences for longer-range electric vehicles and regulatory pressures aimed at reducing the carbon footprint of transportation.

Technological innovations, such as the development of advanced thermoplastic composites, cost-effective carbon fiber production, and 3D printing techniques, are further accelerating the adoption of composites in EV manufacturing. These innovations are making composites more affordable, easier to produce, and suitable for mass-market EVs, expanding their potential applications across a broader range of vehicle types.

Finally, the growing focus on sustainability in the automotive industry is driving the shift toward composite materials. As automakers seek to meet environmental regulations and reduce their carbon emissions, composites offer a more sustainable alternative to traditional materials. Their recyclability, energy efficiency, and reduced environmental impact make them an attractive choice for EV manufacturers looking to align with global sustainability goals. As the industry continues to prioritize environmental performance, the demand for EV composites will continue to rise, supporting the market`s growth over the coming years.

SCOPE OF STUDY:

The report analyzes the EV Composites market in terms of units by the following Segments, and Geographic Regions/Countries:

Segments:
Fiber Type (Carbon Fiber, Glass Fiber, Other Fiber Types); Resin Type (Thermoset Resin Type, Thermoplastics Resin Type); Manufacturing Process (Injection Molding Process, Compression Molding Process, RTM Process); Application (Exterior Application, Interior Application, Battery Enclosure Application, Powertrain & Chassis Application)

Geographic Regions/Countries:
World; United States; Canada; Japan; China; Europe (France; Germany; Italy; United Kingdom; and Rest of Europe); Asia-Pacific; Rest of World.

Select Competitors (Total 42 Featured) -

• ElringKlinger AG
• Envalior GmbH
• Exel Composites Oyj
• Idi Composites International
• Kautex Textron GmbH & Co. KG
• Mar Bal Inc.
• Piran Advanced Composites
• Saint-Gobain Tape Solutions
• SGL Carbon SE
• SYENSQO SA

TARIFF IMPACT FACTOR

Our new release incorporates impact of tariffs CBob geographical markets as we predict a shift in competitiveness of companies based on HQ country, manufacturing base, exports and imports (finished goods and OEM). This intricate and multifaceted market reality will impact competitors by artificially increasing the COGS, reducing profitability, reconfiguring supply chains, amongst other micro and macro market dynamics.

We are diligently following expert opinions of leading Chief Economists (14,949), Think Tanks (62), Trade & Industry bodies (171) worldwide, as they assess impact and address new market realities for their ecosystems. Experts and economists from every major country are tracked for their opinions on tariffs and how they will impact their countries.

We expect this chaos to play out over the next 2-3 months and a new world order is established with more clarity. We are tracking these developments on a real time basis.

As we release this report, U.S. Trade Representatives are pushing their counterparts in 183 countries for an early closure to bilateral tariff negotiations. Most of the major trading partners also have initiated trade agreements with other key trading nations, outside of those in the works with the United States. We are tracking such secondary fallouts as supply chains shift.

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APRIL 2025: NEGOTIATION PHASE

Our April release addresses the impact of tariffs on the overall global market and presents market adjustments by geography. Our trajectories are based on historic data and evolving market impacting factors.

JULY 2025 FINAL TARIFF RESET

Complimentary Update: Our clients will also receive a complimentary update in July after a final reset is announced between nations. The final updated version incorporates clearly defined Tariff Impact Analyses.

Reciprocal and Bilateral Trade & Tariff Impact Analyses:

USA
CHINA
MEXICO
CANADA
EU
JAPAN
INDIA
176 OTHER COUNTRIES.

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