The United States process automation market reached approximately USD 31.20 Billion in 2024. The market is projected to grow at a CAGR of 5.20% between 2025 and 2034, reaching a value of USD 51.80 Billion by 2034.
United States Process Automation Market Growth
Automation is increasingly being adopted across industries in the United States, to improve efficiency, productivity, and quality while also reducing costs. The expansion of the e-commerce sector in the United States is a key contributor to the growth of the process automation market. With the rise of online shopping, robots are being increasingly adopted across warehouses and distribution centres, for effective e-commerce operations. It is estimated that by 2028, the United States will witness 316.6 million individuals engaging in online shopping.
Human-machine interface is gaining traction along with the growth of the industries. Consumer electronics HMI enables the user to navigate through smartphones, tablets, and smart home devices effortlessly. Automation in industries makes use of HMI to streamline complex processes and improve operational efficiency. Companies are integrating augmented reality and virtual reality technologies into HMI systems, thereby transforming user interaction with systems, equipment, and machines. This further provides immersive experiences and improved training possibilities.
The eight major industrial regions of the USA are Southern New England, Pittsburgh-Lake Erie region, Mid-Atlantic States, Detroit Industrial region, Southern Appalachian region, Eastern Texas, Lake Michigan region, and Pacific Coastal region. Industries across the country are adopting automation in their processes, further enabling improved practices and increased revenue.
United States Process Automation Industry Segmentation
United States Process Automation Market Report and Forecast 2025-2034 offers a detailed analysis of the market based on the following segments:
Market Breakup by System Type
Supervisory Control and Data Acquisition (SCADA)
Programmable Logic Controller (PLC)
Distributed Control System (DCS)
Machine Execution System (MES)
Valves and Actuators
Electric Motors
Human Machine Interface (HMI)
Process Safety Systems
Sensors and Transmitters
Others
Market Breakup by Communication Protocol
Wired Protocol
Wireless Protocol
Market Breakup by Application
Oil and Gas
Chemicals and Mining
Consumer Goods
Pharma and Biotech
Water and Wastewater
Automotive
Power
Others
Market Breakup by Region
New England
Mideast
Great Lakes
Plains
Southeast
Southwest
Rocky Mountain
Far West
United States Process Automation Market Share
Based on application, the market is divided into oil and gas, chemicals and mining, consumer goods, pharma and biotech, water and wastewater, automotive, and power, among others. The consumer goods sector is anticipated to witness significant growth as a result of the rapid expansion of the e-commerce sector, robust logistics and supply chain infrastructure, and advanced technological capabilities. The industry is expected to increasingly integrate advanced automation technologies to improve its operational efficiency.
Leading Companies in the United States Process Automation Market
The market players are adopting new technologies and launching automation solutions to improve functionality and output across different industries and gain increased market share.
ABB Ltd.
Siemens AG
Schneider Electric SE
General Electric Co
Rockwell Automation Inc
Emerson Electric Co
Honeywell International Inc
Mitsubishi Electric Corp
Fuji Electric Co Ltd
Yokogawa Electric Corp
Others
- 1 Executive Summary
- 1.1 Market Size 2024-2025
- 1.2 Market Growth 2025(F)-2034(F)
- 1.3 Key Demand Drivers
- 1.4 Key Players and Competitive Structure
- 1.5 Industry Best Practices
- 1.6 Recent Trends and Developments
- 1.7 Industry Outlook
- 2 Market Overview and Stakeholder Insights
- 2.1 Market Trends
- 2.2 Key Verticals
- 2.3 Key Regions
- 2.4 Supplier Power
- 2.5 Buyer Power
- 2.6 Key Market Opportunities and Risks
- 2.7 Key Initiatives by Stakeholders
- 3 Economic Summary
- 3.1 GDP Outlook
- 3.2 GDP Per Capita Growth
- 3.3 Inflation Trends
- 3.4 Democracy Index
- 3.5 Gross Public Debt Ratios
- 3.6 Balance of Payment (BoP) Position
- 3.7 Population Outlook
- 3.8 Urbanisation Trends
- 4 Country Risk Profiles
- 4.1 Country Risk
- 4.2 Business Climate
- 5 North America Process Automation Market Overview
- 5.1 Key Industry Highlights
- 5.2 North America Process Automation Historical Market (2018-2024)
- 5.3 North America Process Automation Market Forecast (2025-2034)
- 5.4 North America Process Automation Market by Country
- 5.4.1 United States
- 5.4.2 Canada
- 6 United States Process Automation Market Overview
- 6.1 Key Industry Highlights
- 6.2 United States Process Automation Historical Market (2018-2024)
- 6.3 United States Process Automation Market Forecast (2025-2034)
- 7 United States Process Automation Market by System Type
- 7.1 Supervisory Control and Data Acquisition (SCADA)
- 7.1.1 Historical Trend (2018-2024)
- 7.1.2 Forecast Trend (2025-2034)
- 7.2 Programmable Logic Controller (PLC)
- 7.2.1 Historical Trend (2018-2024)
- 7.2.2 Forecast Trend (2025-2034)
- 7.3 Distributed Control System (DCS)
- 7.3.1 Historical Trend (2018-2024)
- 7.3.2 Forecast Trend (2025-2034)
- 7.4 Machine Execution System (MES)
- 7.4.1 Historical Trend (2018-2024)
- 7.4.2 Forecast Trend (2025-2034)
- 7.5 Valves and Actuators
- 7.5.1 Historical Trend (2018-2024)
- 7.5.2 Forecast Trend (2025-2034)
- 7.6 Electric Motors
- 7.6.1 Historical Trend (2018-2024)
- 7.6.2 Forecast Trend (2025-2034)
- 7.7 Human Machine Interface (HMI)
- 7.7.1 Historical Trend (2018-2024)
- 7.7.2 Forecast Trend (2025-2034)
- 7.8 Process Safety Systems
- 7.8.1 Historical Trend (2018-2024)
- 7.8.2 Forecast Trend (2025-2034)
- 7.9 Sensors and Transmitters
- 7.9.1 Historical Trend (2018-2024)
- 7.9.2 Forecast Trend (2025-2034)
- 7.10 Others
- 8 United States Process Automation Market by Communication Protocol
- 8.1 Wired Protocol
- 8.1.1 Historical Trend (2018-2024)
- 8.1.2 Forecast Trend (2025-2034)
- 8.2 Wireless Protocol
- 8.2.1 Historical Trend (2018-2024)
- 8.2.2 Forecast Trend (2025-2034)
- 9 United States Process Automation Market by Application
- 9.1 Oil and Gas
- 9.1.1 Historical Trend (2018-2024)
- 9.1.2 Forecast Trend (2025-2034)
- 9.2 Chemicals and Mining
- 9.2.1 Historical Trend (2018-2024)
- 9.2.2 Forecast Trend (2025-2034)
- 9.3 Consumer Goods
- 9.3.1 Historical Trend (2018-2024)
- 9.3.2 Forecast Trend (2025-2034)
- 9.4 Pharma and Biotech
- 9.4.1 Historical Trend (2018-2024)
- 9.4.2 Forecast Trend (2025-2034)
- 9.5 Water and Wastewater
- 9.5.1 Historical Trend (2018-2024)
- 9.5.2 Forecast Trend (2025-2034)
- 9.6 Automotive
- 9.6.1 Historical Trend (2018-2024)
- 9.6.2 Forecast Trend (2025-2034)
- 9.7 Power
- 9.7.1 Historical Trend (2018-2024)
- 9.7.2 Forecast Trend (2025-2034)
- 9.8 Others
- 10 United States Process Automation Market by Region
- 10.1 New England
- 10.1.1 Historical Trend (2018-2024)
- 10.1.2 Forecast Trend (2025-2034)
- 10.2 Mideast
- 10.2.1 Historical Trend (2018-2024)
- 10.2.2 Forecast Trend (2025-2034)
- 10.3 Great Lakes
- 10.3.1 Historical Trend (2018-2024)
- 10.3.2 Forecast Trend (2025-2034)
- 10.4 Plains
- 10.4.1 Historical Trend (2018-2024)
- 10.4.2 Forecast Trend (2025-2034)
- 10.5 Southeast
- 10.5.1 Historical Trend (2018-2024)
- 10.5.2 Forecast Trend (2025-2034)
- 10.6 Southwest
- 10.6.1 Historical Trend (2018-2024)
- 10.6.2 Forecast Trend (2025-2034)
- 10.7 Rocky Mountain
- 10.7.1 Historical Trend (2018-2024)
- 10.7.2 Forecast Trend (2025-2034)
- 10.8 Far West
- 10.8.1 Historical Trend (2018-2024)
- 10.8.2 Forecast Trend (2025-2034)
- 11 Market Dynamics
- 11.1 SWOT Analysis
- 11.1.1 Strengths
- 11.1.2 Weaknesses
- 11.1.3 Opportunities
- 11.1.4 Threats
- 11.2 Porter’s Five Forces Analysis
- 11.2.1 Supplier’s Power
- 11.2.2 Buyer’s Power
- 11.2.3 Threat of New Entrants
- 11.2.4 Degree of Rivalry
- 11.2.5 Threat of Substitutes
- 11.3 Key Indicators for Demand
- 11.4 Key Indicators for Price
- 12 Competitive Landscape
- 12.1 Supplier Selection
- 12.2 Key Global Players
- 12.3 Key Regional Players
- 12.4 Key Player Strategies
- 12.5 Company Profiles
- 12.5.1 ABB Ltd.
- 12.5.1.1 Company Overview
- 12.5.1.2 Product Portfolio
- 12.5.1.3 Demographic Reach and Achievements
- 12.5.1.4 Certifications
- 12.5.2 Siemens AG
- 12.5.2.1 Company Overview
- 12.5.2.2 Product Portfolio
- 12.5.2.3 Demographic Reach and Achievements
- 12.5.2.4 Certifications
- 12.5.3 Schneider Electric SE
- 12.5.3.1 Company Overview
- 12.5.3.2 Product Portfolio
- 12.5.3.3 Demographic Reach and Achievements
- 12.5.3.4 Certifications
- 12.5.4 General Electric Co.
- 12.5.4.1 Company Overview
- 12.5.4.2 Product Portfolio
- 12.5.4.3 Demographic Reach and Achievements
- 12.5.4.4 Certifications
- 12.5.5 Rockwell Automation Inc.
- 12.5.5.1 Company Overview
- 12.5.5.2 Product Portfolio
- 12.5.5.3 Demographic Reach and Achievements
- 12.5.5.4 Certifications
- 12.5.6 Emerson Electric Co.
- 12.5.6.1 Company Overview
- 12.5.6.2 Product Portfolio
- 12.5.6.3 Demographic Reach and Achievements
- 12.5.6.4 Certifications
- 12.5.7 Honeywell International Inc.
- 12.5.7.1 Company Overview
- 12.5.7.2 Product Portfolio
- 12.5.7.3 Demographic Reach and Achievements
- 12.5.7.4 Certifications
- 12.5.8 Mitsubishi Electric Corp.
- 12.5.8.1 Company Overview
- 12.5.8.2 Product Portfolio
- 12.5.8.3 Demographic Reach and Achievements
- 12.5.8.4 Certifications
- 12.5.9 Fuji Electric Co Ltd
- 12.5.9.1 Company Overview
- 12.5.9.2 Product Portfolio
- 12.5.9.3 Demographic Reach and Achievements
- 12.5.9.4 Certifications
- 12.5.10 Yokogawa Electric Corp.
- 12.5.10.1 Company Overview
- 12.5.10.2 Product Portfolio
- 12.5.10.3 Demographic Reach and Achievements
- 12.5.10.4 Certifications
- 12.5.11 Others
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