CPCL – Manali Residue Plant Upgrade – Tamil Nadu - Project Profile
"CPCL – Manali Residue Plant Upgrade – Tamil Nadu - Project Profile" contains information on the scope of the project including project overview and location. The profile also details project ownership and funding, gives a full project description, as well as information on contracts, tendering and key project contacts.
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Chennai Petroleum Corporation Ltd (CPCL) is undertaking the upgrade of residue plant in Tamil Nadu, India.
The project involves the upgrade of an existing residue facility. It includes the construction of a new delayed coker unit (DCU), Once through Hydro Cracker Unit (OHCU) revamp, a sulfur recovery unit (SRU), a coke storage yard, an effluent treatment plant (ETP) and slope tanks, and the installation of resid bolier, heat recovery steam generator (HRSG), gas turbines (GT), and related machinery and safety equipment.
The utilities and offsite facilities comprises flare gas recovery system, cooling water system, demineralised (DM) water system, boiler feed water system, compressed air system and fire water system.
In May 2010, Jacobs Engineering Group Inc. was appointed as turnkey contractor to provide project management consultancy (PMC) and engineering, procurement, construction management (EPCM) services for the project. The scope of contract includes offsite facilities, a detailed feasibility report, PMC services for execution of coker block and sulfur block and EPCM services for the balance of the project.
In March 2013, CPCL received environmental clearance from the Ministry of Environment and Forests (MoEF).
On August 6, 2013, Engineers India Ltd was appointed as contractor for providing project management, residual process design, detailed engineering, procurement, inspection and expediting, tendering, construction management and supervision including quality assurance, assistance in start-up, pre-commissioning, commissioning and guarantee test runs services for units and facilities of plant. The contract value is US$108 million.
On August 12, 2013, Punj Lloyd was awarded US$55 million to build the Sulphur Block. The scope of work includes residual basic and detailed engineering, procurement, construction, installation, commissioning and project management.
On September 22, 2014, Paharpur Cooling Towers Ltd appointed contractor for cooling water system. The scope of work includes design, engineering, supply, fabrication, erection, testing and commissioning.
Paramount Ltd appointed contractor for the water treatment, ETP and DM water packages. The scope of work includes design, engineering, supply, fabrication, erection, testing and commissioning.
On December 2, 2014, IOT Infrastructure & Energy Services Ltd awarded as civil and structural package contract for outside battery limits (OSBL) portion.
On December 12, 2014, Bharat Heavy Electricals Ltd appointed contractor for the utility boiler package. The scope of work includes design, engineering, manufacture, assemble, inspection, testing, panting, forwarding, supply, testing, erection and commissioning.
On January 5, 2015, S.V. Engineering Works appointed as civil contractor to undertake civil works and Resid enabling works.
On February 12, 2015, Bharat Heavy Electricals Ltd awarded a Gas Turbines & HRSG package contract. The scope of work includes design, engineering, procurement, handling, installation, fabrication, manufacturing, erection and commissioning.
On February 18, 2015, McNally Bharat Engineering Company Ltd appointed contractor for the coke handling system package. The scope of work includes detailed design, engineering, supply and fabrication.
On March 18, 2015, IOT Anwesha Engineering & Construction Ltd awarded a piping and mechanical package contract for the OSBL Portion.
On May 5, 2015, Pace Process Controls Pvt. Ltd appointed to undertake the electrical installation works for OSBL and OHCU portions.
On May 7, 2015, Thermosystems Pvt. Ltd appointed contractor for the slope tank. The scope of work includes supply, fabrication, erection, testing and commissioning. On January 21, 2016, Bridge & Roof Co. (India) Ltd appointed contractor for the slope tank with same scope of work.
On May 27, 2015, Godrej & Boyce Mfg. Co. Ltd. was awarded a contract to undertake instrumentation works for OSBL and OHCU portions.
On February 22, 2016, Radiant Hitech Eng. Pvt. Ltd awarded a piping and mechanical package (equipment erection) contract for the OHCU revamp.
Construction works are underway and the mechanical completion is slated by early 2018.
The project involves the upgrade of existing residue plant at the Manali refinery near Chennai, Tamil Nadu, India.
The US$467 million project includes the following:
1. Construction of a new delayed coker unit (DCU)
2. Construction of a Once through Hydro Cracker Unit (OHCU) revamp
3. Construction of a sulfur recovery unit (SRU)
4. Construction of coke storage yard
5. Construction of an effluent treatment plant (ETP)
6. Construction of slope tanks
7. Installation of resid bolier
8. Installation of heat recovery steam generator (HRSG)
9. Installation of gas turbines (GT)
10. Installation of related machinery and safety equipmentReasons To Buy