Orthopedic Splints and Casts

Global Orthopedic Splints and Casts Market to Reach US$3.6 Billion by 2030

The global market for Orthopedic Splints and Casts estimated at US$2.7 Billion in the year 2024, is expected to reach US$3.6 Billion by 2030, growing at a CAGR of 4.9% over the analysis period 2024-2030. Orthopedic Casts, one of the segments analyzed in the report, is expected to record a 5.8% CAGR and reach US$2.4 Billion by the end of the analysis period. Growth in the Orthopedic Splints segment is estimated at 3.3% CAGR over the analysis period.

The U.S. Market is Estimated at US$738.8 Million While China is Forecast to Grow at 9.1% CAGR

The Orthopedic Splints and Casts market in the U.S. is estimated at US$738.8 Million in the year 2024. China, the world`s second largest economy, is forecast to reach a projected market size of US$765.9 Million by the year 2030 trailing a CAGR of 9.1% over the analysis period 2024-2030. Among the other noteworthy geographic markets are Japan and Canada, each forecast to grow at a CAGR of 2.0% and 3.9% respectively over the analysis period. Within Europe, Germany is forecast to grow at approximately 2.9% CAGR.

Global Orthopedic Splints And Casts Market - Key Trends & Drivers Summarized

Why Are Orthopedic Splints and Casts Becoming More Customized and Patient-Friendly?

Orthopedic splints and casts remain essential in non-surgical treatment of musculoskeletal injuries, including fractures, sprains, dislocations, tendon injuries, and post-operative immobilization. These devices stabilize injured limbs, facilitate bone healing, reduce pain, and allow for soft tissue recovery by restricting movement. As global incidence of trauma, sports injuries, and age-related bone disorders like osteoporosis increases, the demand for orthopedic immobilization solutions continues to rise, especially among elderly and physically active demographics.

The market is undergoing a significant transformation from conventional plaster of Paris (POP) casts and generic splints to lightweight, breathable, and patient-conforming designs. Thermoplastic splints, fiberglass casts, and 3D-printed orthoses are increasingly replacing traditional materials due to their ease of application, water resistance, faster curing, and superior comfort. Patients today seek faster recovery, greater mobility, and better hygiene-requirements that conventional immobilization techniques often fail to meet. The industry is therefore shifting toward solutions that blend efficacy with user comfort.

An increasing focus on personalized orthotic care, particularly in complex fractures and chronic joint conditions, is further driving innovation in immobilization products. Prefabricated splints and modular cast systems, which can be adjusted according to limb size, injury type, and healing stage, are gaining popularity among healthcare providers aiming to enhance treatment flexibility and reduce re-casting episodes.

How Is Technology Enhancing the Design and Functionality of Splints and Casts?

Technological innovations in materials science and digital manufacturing are elevating the performance of orthopedic splints and casts. Thermoplastics such as polyethylene, polypropylene, and polyurethane are being engineered for heat-moldability, hypoallergenic performance, and reusability. These materials are now embedded with antimicrobial agents to reduce infection risks-particularly in long-term applications or when worn by immunocompromised patients.

3D printing is enabling the fabrication of custom-fitted splints and casts based on patient-specific limb scans. These lattice-structured designs are lightweight, ventilated, and aesthetically appealing, improving both compliance and healing experience. 3D-printed casts can also integrate access points for physical therapy or allow for embedded sensors that monitor swelling, temperature, or alignment in real-time. Hospitals and orthopedic centers are increasingly investing in on-site digital orthotic labs to produce rapid-turnaround, anatomically precise immobilizers.

In addition, wearable technology and remote monitoring systems are being piloted in some advanced orthopedic facilities. Smart splints equipped with flex sensors, accelerometers, and pressure indicators are being used to track movement, measure healing progression, and send alerts in case of cast loosening or improper use. These systems are particularly valuable in pediatric and geriatric cases where compliance monitoring can be challenging.

What Market Segments and Regional Trends Are Supporting Market Expansion?

The demand for orthopedic splints and casts is highest in trauma care, sports medicine, post-operative orthopedics, and rehabilitation settings. Hospitals, orthopedic clinics, ambulatory surgical centers, and home healthcare providers are primary end-users. Sports injuries among young adults and professionals, workplace injuries among labor-intensive occupations, and fall-related fractures among the elderly are the dominant clinical drivers across regions.

North America leads the global market due to advanced trauma care systems, rising sports participation, and high rates of osteoporosis and degenerative joint diseases. The U.S., in particular, has a mature orthopedic treatment ecosystem with early adoption of customized casting and smart immobilization devices. Europe follows closely, with Germany, the UK, and France showing strong demand for lightweight and antimicrobial immobilizers supported by public health programs and insurance reimbursement.

Asia-Pacific is witnessing accelerated demand growth, especially in China, India, Japan, and South Korea, due to increasing road accidents, expanding middle-class healthcare access, and rapidly aging populations. Government initiatives to improve orthopedic care infrastructure, coupled with rising private investments in sports and trauma rehabilitation centers, are boosting regional uptake. Latin America and the Middle East are emerging markets with growing orthopedic needs but cost constraints that still favor hybrid traditional-modern solutions.

What Factors Are Catalyzing Innovation and Market Growth in the Segment?

The growth in the global orthopedic splints and casts market is driven by increasing injury rates, aging populations, enhanced material technologies, and rising demand for personalized and patient-friendly orthopedic care. As more patients demand comfort, mobility, and aesthetic appeal alongside therapeutic benefit, manufacturers are focusing on next-generation solutions that are lightweight, breathable, and compatible with active lifestyles.

The growing emphasis on outpatient and home-based recovery models is also supporting demand for adjustable, easy-to-use splints that reduce hospital dependency. Pediatric-specific and geriatric-specific cast systems, designed to accommodate unique anatomical and healing needs, are further expanding the addressable market. In post-surgical orthopedic care, integrated bracing and casting systems are helping minimize complications while enabling functional movement during recovery.

Leading manufacturers such as 3M Health Care, Össur, BSN Medical (Essity), DJO Global, and Zimmer Biomet are leveraging advanced materials, AI-driven scanning, and telehealth integration to differentiate their products. Strategic collaborations between orthopedic surgeons, physical therapists, and medtech startups are also accelerating the development of smart immobilization systems.

With healthcare moving toward more personalized, data-driven, and patient-centered treatment models, the orthopedic splints and casts segment is poised for sustained growth as it evolves to meet the demands of modern recovery and rehabilitation paradigms.

SCOPE OF STUDY:

The report analyzes the Orthopedic Splints and Casts market in terms of units by the following Segments, and Geographic Regions/Countries:

Segments:
Product (Orthopedic Casts, Orthopedic Splints); Material (Synthetic Splints & Casts, Plaster of Paris Splints & Casts); Body Part (Upper Body Part, Lower Body Part); End-Use (Orthotic & Orthopedic Clinics End-Use, Hospitals End-Use, Other End-Uses)

Geographic Regions/Countries:
World; United States; Canada; Japan; China; Europe (France; Germany; Italy; United Kingdom; Spain; Russia; and Rest of Europe); Asia-Pacific (Australia; India; South Korea; and Rest of Asia-Pacific); Latin America (Argentina; Brazil; Mexico; and Rest of Latin America); Middle East (Iran; Israel; Saudi Arabia; United Arab Emirates; and Rest of Middle East); and Africa.

Select Competitors (Total 34 Featured) -

• 3M Company
• Alcare Co., Ltd.
• Bauerfeind AG
• Breg, Inc.
• DJO Global
• Eschenbach Optik GmbH
• FarrowMed, Inc.
• Futura Healthcare Ltd.
• Hanger Inc.
• Integra LifeSciences
• Johnson & Johnson
• Kinetic Concepts, Inc.
• LIPOELASTIC s.r.o.
• Medi GmbH & Co. KG
• Orthofix International N.V.
• Otto Bock Healthcare LP
• Össur
• Prime Medical, Inc.
• Stryker Corporation
• Zimmer Biomet

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