Automotive Castings

Global Automotive Castings Market to Reach US$218.4 Billion by 2030

The global market for Automotive Castings estimated at US$141.1 Billion in the year 2024, is expected to reach US$218.4 Billion by 2030, growing at a CAGR of 7.5% over the analysis period 2024-2030. Pressure Die Casting, one of the segments analyzed in the report, is expected to record a 7.7% CAGR and reach US$122.1 Billion by the end of the analysis period. Growth in the Vacuum Die Casting segment is estimated at 8.4% CAGR over the analysis period.

The U.S. Market is Estimated at US$36.4 Billion While China is Forecast to Grow at 11.0% CAGR

The Automotive Castings market in the U.S. is estimated at US$36.4 Billion in the year 2024. China, the world`s second largest economy, is forecast to reach a projected market size of US$52.2 Billion by the year 2030 trailing a CAGR of 11.0% over the analysis period 2024-2030. Among the other noteworthy geographic markets are Japan and Canada, each forecast to grow at a CAGR of 4.7% and 6.0% respectively over the analysis period. Within Europe, Germany is forecast to grow at approximately 5.5% CAGR.

Automotive Castings - Key Trends and Drivers

Automotive castings play a crucial role in the manufacturing of vehicles, serving as fundamental components in engine blocks, transmission cases, suspension parts, and various structural elements. Castings are produced by pouring molten metal into molds to create specific shapes and structures, which are then machined to precise specifications. This process allows for the production of complex geometries that are difficult to achieve with other manufacturing methods. Common materials used in automotive castings include aluminum, iron, steel, and magnesium, each offering different properties that cater to specific requirements such as strength, weight, and thermal conductivity. Aluminum, for example, is favored for its light weight and good thermal properties, making it ideal for engine blocks and cylinder heads. Iron and steel castings, known for their durability and strength, are typically used in heavier load-bearing components like crankshafts and suspension arms. Magnesium castings, while less common, are used in applications where extreme weight reduction is essential.

In recent years, the automotive castings market has been significantly influenced by technological advancements and evolving industry trends. The push towards lightweight vehicles to improve fuel efficiency and reduce emissions has driven the demand for aluminum and magnesium castings, which offer high strength-to-weight ratios. Innovations in casting techniques, such as high-pressure die casting, low-pressure die casting, and vacuum die casting, have enhanced the quality and precision of cast components, reducing porosity and improving mechanical properties. High-pressure die casting, for instance, is widely used for producing large volumes of lightweight components with excellent dimensional accuracy. Additionally, the adoption of computer-aided design (CAD) and simulation tools has optimized the casting process, allowing for better prediction of material flow and solidification patterns, thereby minimizing defects and material wastage. These tools enable engineers to simulate and refine the casting process virtually, reducing the need for physical prototypes and accelerating development cycles. The increasing integration of electric vehicles (EVs) has also spurred the development of specialized castings for battery housings, electric motor components, and lightweight chassis parts. EVs require unique components that must meet stringent safety and performance standards while maintaining minimal weight, making advanced casting techniques and materials essential.

The growth in the automotive castings market is driven by several factors. Advances in casting technologies, such as 3D sand printing and rapid prototyping, are enabling manufacturers to produce complex and lightweight components more efficiently, meeting the stringent performance standards of modern vehicles. 3D sand printing, for instance, allows for the creation of intricate sand molds directly from digital models, significantly reducing lead times and enabling more flexible design iterations. The rising demand for electric and hybrid vehicles is expanding the addressable market for automotive castings, as these vehicles require a new set of components tailored to their unique powertrains and structural requirements. Additionally, the automotive industry`s shift towards sustainability and regulatory compliance is promoting the use of recyclable materials and eco-friendly production processes in casting operations. Foundries are increasingly adopting closed-loop recycling systems and low-emission production techniques to reduce their environmental footprint. The global expansion of automotive manufacturing, particularly in emerging markets, is also fueling demand for cast components, supported by increasing investments in infrastructure and production capacity. These factors collectively ensure the robust growth and continued relevance of the automotive castings market in the evolving landscape of the automotive industry.

SCOPE OF STUDY:

The report analyzes the Automotive Castings market in terms of units by the following Segments, and Geographic Regions/Countries:

Segments:
Type (Pressure Die Casting, Vacuum Die Casting, Squeeze Die Casting, Semi-Solid Die Casting); End-Use (Passenger Cars, Commercial Vehicles)

Geographic Regions/Countries:
World; United States; Canada; Japan; China; Europe (France; Germany; Italy; United Kingdom; Spain; Russia; and Rest of Europe); Asia-Pacific (Australia; India; South Korea; and Rest of Asia-Pacific); Latin America (Argentina; Brazil; Mexico; and Rest of Latin America); Middle East (Iran; Israel; Saudi Arabia; United Arab Emirates; and Rest of Middle East); and Africa.

Select Competitors (Total 26 Featured) -

• Aisin Seiki Co., Ltd.
• Alcast Technologies Ltd.
• Alcoa, Inc.
• Consolidated Metco, Inc.
• Endurance Technologies Ltd.
• G-F Automotive
• Kinetic Die Casting Company
• MINO Industry USA , Inc.
• Ningbo Zhenhai Xinxie Machinery Co., Ltd.
• Northwest Die Casting LLC
• Pacific Die Casting Corporation
• Rockman Industries Ltd.
• Ryobi Die Casting, Inc.
• Sandhu Auto Engineers
• Sibar Auto Parts Limited
• Texas Die Casting
• Wotech Industrial Co., Ltd.

TARIFF IMPACT FACTOR

Our new release incorporates impact of tariffs on geographical markets as we predict a shift in competitiveness of companies based on HQ country, manufacturing base, exports and imports (finished goods and OEM). This intricate and multifaceted market reality will impact competitors by artificially increasing the COGS, reducing profitability, reconfiguring supply chains, amongst other micro and macro market dynamics.

We are diligently following expert opinions of leading Chief Economists (14,949), Think Tanks (62), Trade & Industry bodies (171) worldwide, as they assess impact and address new market realities for their ecosystems. Experts and economists from every major country are tracked for their opinions on tariffs and how they will impact their countries.

We expect this chaos to play out over the next 2-3 months and a new world order is established with more clarity. We are tracking these developments on a real time basis.

As we release this report, U.S. Trade Representatives are pushing their counterparts in 183 countries for an early closure to bilateral tariff negotiations. Most of the major trading partners also have initiated trade agreements with other key trading nations, outside of those in the works with the United States. We are tracking such secondary fallouts as supply chains shift.

To our valued clients, we say, we have your back. We will present a simplified market reassessment by incorporating these changes!

APRIL 2025: NEGOTIATION PHASE

Our April release addresses the impact of tariffs on the overall global market and presents market adjustments by geography. Our trajectories are based on historic data and evolving market impacting factors.

JULY 2025 FINAL TARIFF RESET

Complimentary Update: Our clients will also receive a complimentary update in July after a final reset is announced between nations. The final updated version incorporates clearly defined Tariff Impact Analyses.

Reciprocal and Bilateral Trade & Tariff Impact Analyses:

USA
CHINA
MEXICO
CANADA
EU
JAPAN
INDIA
176 OTHER COUNTRIES.

Leading Economists - Our knowledge base tracks 14,949 economists including a select group of most influential Chief Economists of nations, think tanks, trade and industry bodies, big enterprises, and domain experts who are sharing views on the fallout of this unprecedented paradigm shift in the global econometric landscape. Most of our 16,491+ reports have incorporated this two-stage release schedule based on milestones.

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