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Strategic Analysis of Electric Motors for xEVs, 2025–2030

Publisher Frost & Sullivan
Published Aug 22, 2025
SKU # MC20334549

Description

Demand for electric motors (e-motor) has skyrocketed in recent years, driven by the growing shift toward electric vehicles (EVs), stricter carbon emission regulations, government incentives, and advancements in battery technology. Currently, interior permanent magnet synchronous motors (IPMSM) dominate most of the EV traction motor market, thanks to their use of rare earth magnets offering high efficiency, superior power output, impressive torque density, and a wide speed range. These motors, with their proven performance and cost-effectiveness, have become the go-to choice for OEMs in powering EVs. Leading markets such as China, Europe, and North America are driving this demand, fueled by robust policy support and rising consumer preferences for sustainable transportation. However, challenges such as supply chain bottlenecks for raw materials (e.g., rare earth metals for permanent magnet motors) and high production costs continue to be significant hurdles. The e-motor landscape is set to evolve as new technologies in motor design emerge. Innovations, including axial flux motors, are expected to enhance efficiency while reducing dependence on rare earth materials. Additionally, the development of alternative, cost-effective materials is poised to lower production costs for traction motors. As EV adoption spreads to emerging markets in the Asia-Pacific, these areas are expected to become major contributors to global demand. Automakers and suppliers invest heavily in localizing e-motor production to minimize supply chain risks and reduce costs. The integration of AI and IoT in manufacturing processes will optimize e-motor performance and enable predictive maintenance. By 2030, the EV e-motor industry is forecast to be more competitive, cost-effective, and technologically advanced, becoming a central player in the global transition to electric mobility.

Table of Contents

Strategic Imperatives
Why is it Increasingly Difficult to Grow?
The Strategic Imperative
The Impact of the Top 3 Strategic Imperatives on the Electric Motor Industry
Ecosystem
Scope of Analysis
Key Highlights—2024 and 2030E
xEV Powertrain Segmentation
xEV Architecture and Powertrain Components
Electric Motor Types Used in xEVs
Emerging Electric Motors for xEVs
OEM-preferred Motor Types
Key OEMs and Their Electric Motors
Electric Motor Side-by-Side Analysis—Top 5 EV Models
Growth Drivers
Growth Restraints
Future Trends
Key Future Trends in the Electric Motor Market
Copper Demand Surge
Revolutionizing Electric Motor Production with 3D Printing
Recycling Used Electric Motors
Non-Oriented Electrical Steel NOES Price Surge
Emerging EV Electric Motor Technology Trends
Alternative Electric Motor Technologies
Axial Flux Electric Motors
In-Wheel Electric Motor Drive
Flat Windings Hairpin Winding
Global Adoption Trends and Forecasts
EV Electric Motor Market Revenue Growth
EV Electric Motor Regional Market Share, 2021–2030
Global EV Electric Motor Market Revenue Analysis, 2021–2030
Factors Shaping EV Motor Performance and Economics
Electric Motor: Efficiency and Performance Keys
Electric Motor Thermal Management
Key OEM Thermal Management Strategies
EV Powertrain Cost Breakdown, Global, 2024
Electric Motor Cost Breakdown by Components
Key OEM Profiles
General Motors
General Motors—Top Models and Motor Specifications
Ford Motor Company
Ford—Top Models and Motor Specifications
BMW
BMW’s Transition: Hybrid PMSM to Rare Earth-Free EESM
BMW—Top Models and Motor Specifications
Hyundai
Hyundai—Top Models and Motor Specifications
Volkswagen
Volkswagen Evolution—Electric Motors in PPE, MEB, and SSP Platforms
Volkswagen—Top Models and Motor Specifications
Honda
Honda—Top Models and Motor Specifications
Tesla
Tesla—Top Models and Motor Specifications
Toyota
Toyota—Top Models and Motor Specifications
BYD
BYD—Top Models and Motor Specifications
XPeng
XPeng—Top Models and Motor Specifications
Growth Opportunity Universe
Growth Opportunity 1: Advanced Manufacturing Techniques
Growth Opportunity 2: Collaborations and Partnerships
Growth Opportunity 3: IoT-Powered Predictive Maintenance Solutions
Appendix & Next Steps
Benefits and Impacts of Growth Opportunities
Next Steps
List of Exhibits
Legal Disclaimer
How Do Licenses Work?
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