North America Aircraft MRO Market Size and Forecast (2021 - 2031), Regional Share, Trend, and Growth Opportunity Analysis Report Coverage: By Component (Engine MRO, Avionics MRO, Airframe MRO, Cabin MRO, Landing Gear MRO, and Other Components), Aircraft T
Description
The North America aircraft Maintenance, Repair, and Overhaul (MRO) market is projected to grow significantly, reaching approximately US$ 45,880.90 million by 2031, up from US$ 26,406.25 million in 2024. This growth represents a compound annual growth rate (CAGR) of 8.6% from 2025 to 2031. The expansion of the MRO market in North America is primarily driven by increasing air passenger traffic, the necessity for enhanced operability and performance of aircraft, and the ongoing need for disassembly, replacement, testing, and repair of various aircraft components.
The aviation industry in North America, particularly in the United States, is a major contributor to the global aircraft manufacturing sector, benefiting from high air travel demand and the presence of numerous original equipment manufacturers (OEMs). Regular contracts and agreements are established between MRO service providers, airlines, and defense agencies, particularly with the introduction and acquisition of new aircraft.
According to a report from the International Air Transport Association (IATA) published in January 2025, North American airlines experienced a 6.8% increase in annual traffic compared to 2023, with a 7.4% rise in capacity for 2024. Although there was a slight decrease in the load factor by 0.5 percentage points to 84.2%, the overall demand for air travel remains robust. By December 2024, traffic had increased by 5.1% year-on-year, indicating a strong end to the year. This trend is part of a larger projection that sees the commercial aircraft services market in North America growing from US$ 35 billion today to US$ 50 billion by 2043, marking a 43% increase.
Airbus' Global Market Forecast from April 2025 indicates that passenger traffic in North America is expected to grow at a steady CAGR of 2.9%. This sustained demand for air travel necessitates frequent maintenance, repair, and overhaul (MRO) services to ensure safety and reliability. The maintenance market alone is anticipated to grow from US$ 30.5 billion to US$ 42.3 billion, reflecting a CAGR of 1.7% over the next two decades. This growth is crucial for managing the increasing demand for air travel and improving fleet efficiency. As airlines expand their operations to accommodate more passengers, the implementation of new digital solutions and predictive maintenance will be essential to reduce downtime, optimize efficiency, and address maintenance delays, ultimately enhancing aircraft availability and lowering operational costs.
MRO service providers are increasingly focusing on digital MRO technologies that enable efficient execution of MRO activities. Major North American companies such as GE Aviation, Barnes Group Inc., Rolls-Royce PLC, Delta TechOps, and Collins Aerospace are actively engaged in providing MRO services to strengthen their positions in the industry. Additionally, international MRO service providers like Southwest Airlines and United Airlines are planning to establish new aircraft hangars for their MRO operations in Houston and Los Angeles. Furthermore, airlines in the region are increasingly outsourcing MRO activities to reduce associated costs.
The North America aircraft MRO market can be segmented based on components, aircraft types, and end users. In terms of components, the market includes engine MRO, avionics MRO, airframe MRO, cabin MRO, landing gear MRO, and others, with the engine MRO segment holding the largest market share in 2024. By aircraft type, the market is divided into fixed-wing and rotary-wing, with fixed-wing aircraft dominating the market. Regarding end users, the market is split between commercial and military sectors, with the commercial segment also holding a larger share in 2024.
MRO services are vital for ensuring the durability, safety, and profitability of both commercial and military airlines. To maintain competitive advantage, companies must be flexible in adopting new technologies. The integration of advanced technologies, such as blockchain, is expected to enhance MRO processes significantly. Although blockchain adoption has been limited, its potential for improving MRO operations is substantial. It can facilitate the recording of configuration details for MRO components and streamline documentation processes among manufacturers and service providers, ensuring transparency and reliability.
Recent initiatives highlight the growing interest in blockchain technology within the aviation sector. For instance, in March 2021, the Government Blockchain Association and Digital Innovation Group launched the GBA Aviation & Aerospace Working Group to explore blockchain applications in MRO services and supply chains. In October 2023, Lufthansa Industry Solutions announced a blockchain initiative aimed at increasing its adoption in the aviation industry. Additionally, in 2023, SITA partnered with ILS to develop a blockchain-based digital passport for parts authenticity in the aerospace aftermarket.
The North America aircraft MRO market is primarily composed of the US, Canada, and Mexico, with the US holding the largest market share in 2024. The US MRO market is experiencing slow growth due to high labor costs, leading to increased outsourcing for heavy maintenance checks. The high density of air travel in the US results in greater flying hours per aircraft, necessitating frequent maintenance. The US Department of Defense (DoD) continues to procure new aircraft, while also maintaining a significant existing fleet, which drives demand for MRO services.
Key players in the North America aircraft MRO market include AAR CORP, Barnes Group Inc., GE Aerospace, FLTechnics, Turkish Technic, Singapore Technologies Engineering, Lufthansa Technik, Delta TechOps, Rolls-Royce Holdings, and Collins Aerospace. These companies are pursuing various strategies, including expansion, product innovation, and mergers and acquisitions, to enhance their market presence and offer innovative solutions to their customers.
The aviation industry in North America, particularly in the United States, is a major contributor to the global aircraft manufacturing sector, benefiting from high air travel demand and the presence of numerous original equipment manufacturers (OEMs). Regular contracts and agreements are established between MRO service providers, airlines, and defense agencies, particularly with the introduction and acquisition of new aircraft.
According to a report from the International Air Transport Association (IATA) published in January 2025, North American airlines experienced a 6.8% increase in annual traffic compared to 2023, with a 7.4% rise in capacity for 2024. Although there was a slight decrease in the load factor by 0.5 percentage points to 84.2%, the overall demand for air travel remains robust. By December 2024, traffic had increased by 5.1% year-on-year, indicating a strong end to the year. This trend is part of a larger projection that sees the commercial aircraft services market in North America growing from US$ 35 billion today to US$ 50 billion by 2043, marking a 43% increase.
Airbus' Global Market Forecast from April 2025 indicates that passenger traffic in North America is expected to grow at a steady CAGR of 2.9%. This sustained demand for air travel necessitates frequent maintenance, repair, and overhaul (MRO) services to ensure safety and reliability. The maintenance market alone is anticipated to grow from US$ 30.5 billion to US$ 42.3 billion, reflecting a CAGR of 1.7% over the next two decades. This growth is crucial for managing the increasing demand for air travel and improving fleet efficiency. As airlines expand their operations to accommodate more passengers, the implementation of new digital solutions and predictive maintenance will be essential to reduce downtime, optimize efficiency, and address maintenance delays, ultimately enhancing aircraft availability and lowering operational costs.
MRO service providers are increasingly focusing on digital MRO technologies that enable efficient execution of MRO activities. Major North American companies such as GE Aviation, Barnes Group Inc., Rolls-Royce PLC, Delta TechOps, and Collins Aerospace are actively engaged in providing MRO services to strengthen their positions in the industry. Additionally, international MRO service providers like Southwest Airlines and United Airlines are planning to establish new aircraft hangars for their MRO operations in Houston and Los Angeles. Furthermore, airlines in the region are increasingly outsourcing MRO activities to reduce associated costs.
The North America aircraft MRO market can be segmented based on components, aircraft types, and end users. In terms of components, the market includes engine MRO, avionics MRO, airframe MRO, cabin MRO, landing gear MRO, and others, with the engine MRO segment holding the largest market share in 2024. By aircraft type, the market is divided into fixed-wing and rotary-wing, with fixed-wing aircraft dominating the market. Regarding end users, the market is split between commercial and military sectors, with the commercial segment also holding a larger share in 2024.
MRO services are vital for ensuring the durability, safety, and profitability of both commercial and military airlines. To maintain competitive advantage, companies must be flexible in adopting new technologies. The integration of advanced technologies, such as blockchain, is expected to enhance MRO processes significantly. Although blockchain adoption has been limited, its potential for improving MRO operations is substantial. It can facilitate the recording of configuration details for MRO components and streamline documentation processes among manufacturers and service providers, ensuring transparency and reliability.
Recent initiatives highlight the growing interest in blockchain technology within the aviation sector. For instance, in March 2021, the Government Blockchain Association and Digital Innovation Group launched the GBA Aviation & Aerospace Working Group to explore blockchain applications in MRO services and supply chains. In October 2023, Lufthansa Industry Solutions announced a blockchain initiative aimed at increasing its adoption in the aviation industry. Additionally, in 2023, SITA partnered with ILS to develop a blockchain-based digital passport for parts authenticity in the aerospace aftermarket.
The North America aircraft MRO market is primarily composed of the US, Canada, and Mexico, with the US holding the largest market share in 2024. The US MRO market is experiencing slow growth due to high labor costs, leading to increased outsourcing for heavy maintenance checks. The high density of air travel in the US results in greater flying hours per aircraft, necessitating frequent maintenance. The US Department of Defense (DoD) continues to procure new aircraft, while also maintaining a significant existing fleet, which drives demand for MRO services.
Key players in the North America aircraft MRO market include AAR CORP, Barnes Group Inc., GE Aerospace, FLTechnics, Turkish Technic, Singapore Technologies Engineering, Lufthansa Technik, Delta TechOps, Rolls-Royce Holdings, and Collins Aerospace. These companies are pursuing various strategies, including expansion, product innovation, and mergers and acquisitions, to enhance their market presence and offer innovative solutions to their customers.
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