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North America and South America Plastic Extrusion Measurement and Control Technology Market, Opportunity, Growth Drivers, Industry Trend Analysis and Forecast, 2025-2034

Publisher Global Market Insights
Published Nov 19, 2025
Length 260 Pages
SKU # GMI20694355

Description

NA & SA Plastic Extrusion Measurement & Control Integration Level Market was valued at USD 275 million in 2024 and is estimated to grow at a CAGR of 4.8% to reach USD 464 million by 2034.

The growth is driven by rising demand for high-precision extrusion processes, increasing adoption of automation across plastics manufacturing, and the need to reduce material wastage and energy consumption. Manufacturers across the packaging, construction, automotive, and consumer goods industries are increasingly deploying advanced measurement and control solutions to achieve tighter tolerances, consistent product quality, and higher line productivity. The shift toward smart factories and data-driven manufacturing has further accelerated the integration of sensors, controllers, and analytics platforms within extrusion lines, making integrated control systems a strategic investment rather than a discretionary upgrade.

The process control systems segment generated USD 115.3 million in 2024. These systems integrate sensors, controllers, and software platforms to continuously monitor key parameters such as temperature, pressure, melt flow, and line speed in real time. By enabling closed-loop control, process control systems help manufacturers minimize dimensional variations, reduce material waste, and maintain stable production even during high-speed operations. Their growing adoption is strongly linked to the increasing emphasis on automation, quality assurance, and cost optimization within extrusion facilities.

The pipe and tube extrusion segment reached USD 88 million in 2024, owing to its stringent dimensional and performance requirements. Pipes and tubes used in water supply, sewage, oil & gas, and industrial applications must comply with strict standards related to wall thickness, diameter uniformity, and material integrity. Measurement and control systems enable continuous, non-contact monitoring of these parameters, ensuring consistent quality over long production runs and reducing costly rework or rejection rates.

North America Plastic Extrusion Measurement & Control Integration Level Market accounted for USD 245.4 million in 2024. This dominance is supported by the region’s mature plastics processing industry, early adoption of Industry 4.0 practices, and strong presence of global extrusion equipment and automation suppliers. High labor costs and stringent quality expectations further push manufacturers toward advanced measurement and control integration, while ongoing investments in sustainable and energy-efficient production technologies continue to strengthen market growth in the region.

Key players operating in the NA & SA Plastic Extrusion Measurement & Control Integration Level Market include Sikora AG, NDC Technologies, Zumbach Electronic AG, Dynisco, Mahlo GmbH, Nordson Corporation, and Brabender GmbH & Co. KG. These companies focus on expanding product portfolios, enhancing digital capabilities, and strengthening regional service networks to support long-term customer relationships. Companies in the NA & SA Plastic Extrusion Measurement & Control Integration Level Market are primarily focusing on product innovation, modular system design, and digital integration to strengthen their market position. Leading players are investing in advanced sensors, real-time analytics, and AI-enabled control software to improve measurement accuracy and predictive process control. Strategic partnerships with extrusion equipment manufacturers and system integrators are being used to deliver end-to-end solutions and improve customer stickiness. Firms are also expanding local service and calibration capabilities to ensure faster response times and higher system uptime.

Table of Contents

260 Pages
Chapter 1 Methodology
1.1 Industry coverage
1.2 Market scope and definitions
1.3 Research design
1.4 Market size estimates and calculations
1.4.1 Approach 1: Company revenue share analysis
1.4.2 Approach 2: Data mining approach (investor presentations)
1.5 Key trends for market estimates
1.6 Forecast model
1.7 Primary research & validation
1.8 Primary sources
1.8.1 Data mining sources
1.8.1.1 Paid sources
1.8.1.2 Public sources
Chapter 2 Executive Summary
2.1 Industry 360 degree synopsis
2.1.1 Business trends
2.1.2 Measurement Principal trends
2.1.3 Control Technology Type Trends
2.1.4 Application trends
2.1.5 End-user Industry trends
2.1.6 Region trends
2.2 CXO perspectives: Strategic imperatives
2.2.1 Key decision points for industry executives
2.2.2 Critical success factors for market players
2.3 Future outlook and strategic recommendations for integrated solution providers
Chapter 3 Industry Insights
3.1 Industry ecosystem
3.1.1 Raw material suppliers
3.1.2 Value chain analysis
3.1.2.1 Measurement control integration points
3.1.3 Automation evolution
3.1.4 Factor affecting the value chain
3.2 Industry impact forces
3.2.1 Growth drivers
3.2.1.1 Rising demand for precision and quality assurance
3.2.1.2 Sustainability and recycled material integration
3.2.1.3 Growth in packaging and construction industries
3.2.2 Industry pitfall
3.2.2.1 High capital investment and retrofit costs
3.2.2.2 Integration complexity across legacy systems
3.2.3 Opportunities
3.2.3.1 Adoption of smart and connected technologies
3.2.3.2 Expansion in packaging and infrastructure markets
3.3 Growth potential analysis
3.3.1 By Integration Level
3.4 Regulatory landscape
3.4.1 North America
3.4.2 South America
3.5 Major market trends and disruptions
3.6 Industry
4.0 impact on extrusion process control
3.7 Technology integration and digital transformation
3.7.1 Measurement-control technology convergence trends
3.7.2 Digital twin development for extrusion processes
3.7.3 AI and machine learning in process control
3.7.4 IoT integration and remote monitoring capabilities
3.7.5 Cybersecurity considerations for connected systems
3.7.6 Future technology roadmap: autonomous extrusion systems
3.8 Future market trends
3.9 Porter's analysis
3.10 PESTEL analysis
Chapter 4 Competitive Landscape
4.1 IIntroduction
4.2 Company market share analysis
4.3 Company matrix analysis
4.3.1 Product Positioning
4.3.2 Price-Performance Positioning
4.3.3 Geographic Presence
4.3.4 Innovation Capabilities
4.4 Competitive analysis of major market players
4.5 Competitive positioning matrix
4.6 Key developments
4.6.1 Mergers & acquisitions
4.6.2 Partnerships & collaborations
4.6.3 New Product Launches
4.6.4 Expansion Plans
Chapter 5 NA & SA Plastic Extrusion Measurement & Control Integration Level Market, By Measurement Principle
5.1 Optical-based measurement systems
5.2 Radiometric measurement systems
5.3 Electromagnetic wave-based measurement
5.4 Acoustic-based measurement
5.5 Electrical field-based measurement
5.6 Mechanical contact measurement
5.7 Process parameter monitoring.
Chapter 6 NA & SA Plastic Extrusion Measurement & Control Integration Level Market, By Integration Level
6.1 Manual operation level
6.2 Basic automation level
6.3 Advanced automation level
6.4 Intelligent automation level
Chapter 7 NA & SA Plastic Extrusion Measurement & Control Integration Level Market, By Control Technology Type
7.1 Process control systems.
7.2 Motion and drive control systems
7.3 Material flow control systems
7.4 Control hardware and platforms.
Chapter 8 NA & SA Plastic Extrusion Measurement & Control Integration Level Market, By Application
8.1 Pipe and tube extrusion.
8.2 Profile extrusion
8.3 Cable and wire extrusion
8.4 Film and sheet extrusion.
Chapter 9 NA & SA Plastic Extrusion Measurement & Control Integration Level Market, By End-user Industry
9.1 Construction and infrastructure
9.2 Automotive and transportation
9.3 Packaging and food contact
9.4 Healthcare and medical
9.5 Electronics and telecommunications
9.6 Others (energy and utilities etc.)
Chapter 10 NA & SA Plastic Extrusion Measurement & Control Integration Level Market, By Region
10.1 North America
10.1.1 Measurement Principle trends
10.1.2 Integration Level trends
10.1.3 Control Technology Type Trends
10.1.4 Application trends
10.1.5 End-user Industry trends
10.1.6 Country trends
10.1.7 U.S
10.1.7.1 Measurement Principle trends
10.1.7.2 Integration Level trends
10.1.7.3 Control Technology Type Trends
10.1.7.4 Application trends
10.1.7.5 End-user Industry trends
10.1.8 Canada
10.1.8.1 Measurement Principle trends
10.1.8.2 Integration Level trends
10.1.8.3 Control Technology Type Trends
10.1.8.4 Application trends
10.1.8.5 End-user Industry trends
10.2 South America
10.2.1 Measurement Principle trends
10.2.2 Integration Level trends
10.2.3 Control Technology Type Trends
10.2.4 Application trends
10.2.5 End-user Industry trends
10.2.6 Region trends
10.2.7 Brazil
10.2.7.1 Measurement Principle trends
10.2.7.2 Integration Level trends
10.2.7.3 Control Technology Type Trends
10.2.7.4 Application trends
10.2.7.5 End-user Industry trends
10.2.8 Mexico
10.2.8.1 Measurement Principal trends
10.2.8.2 Integration Level trends
10.2.8.3 Control Technology Type Trends
10.2.8.4 Application trends
10.2.8.5 End-user Industry trends
10.2.9 Argentina
10.2.9.1 Measurement Principal trends
10.2.9.2 Integration Level trends
10.2.9.3 Control Technology Type Trends
10.2.9.4 Application trends
10.2.9.5 End-user Industry trends
10.2.10 Colombia
10.2.10.1 Measurement Principal trends
10.2.10.2 Integration Level trends
10.2.10.3 Control Technology Type Trends
10.2.10.4 Application trends
10.2.10.5 End-user Industry trends
10.2.11 Chile
10.2.11.1 Measurement Principal trends
10.2.11.2 Integration Level trends
10.2.11.3 Control Technology Type Trends
10.2.11.4 Application trends
10.2.11.5 End-user Industry trends
10.2.12 Peru
10.2.12.1 Measurement Principal trends
10.2.12.2 Integration Level trends
10.2.12.3 Control Technology Type Trends
10.2.12.4 Application trends
10.2.12.5 End-user Industry trends
10.2.13 Rest of South America
10.2.13.1 Measurement Principal trends
10.2.13.2 Integration Level trends
10.2.13.3 Control Technology Type Trends
10.2.13.4 Application trends
10.2.13.5 End-user Industry trends
Chapter 11 Company Profiles
11.1 Bausano & Figli S.p.A.
11.1.1 Financial data
11.1.2 Product landscape
11.1.3 Strategic outlook
11.1.4 SWOT analysis
11.2 Breyer GmbH
11.2.1 Financial data
11.2.2 Product landscape
11.2.3 Strategic outlook
11.2.4 SWOT analysis
11.3 Dynisco
11.3.1 Financial data
11.3.2 Product landscape
11.3.3 Strategic outlook
11.3.4 SWOT analysis
11.4 Gefran
11.4.1 Financial data
11.4.1.1 Sales revenue, 2021-2024 (USD Million)
11.4.2 Product landscape
11.4.3 Strategic outlook
11.4.4 SWOT analysis
11.5 Gemini Group.
11.5.1 Financial data
11.5.2 Product landscape
11.5.3 Strategic outlook
11.5.4 SWOT analysis
11.6 Gneuss Kunststofftechnik GmbH
11.6.1 Financial data
11.6.2 Product landscape
11.6.3 Strategic outlook
11.6.4 SWOT analysis
11.7 Nanmac Corporation
11.7.1 Financial data
11.7.2 Product landscape
11.7.3 Strategic outlook
11.7.4 SWOT analysis
11.8 Nordson Corporation
11.8.1 Financial data
11.8.1.1 Sales revenue, 2021-2024 (USD Million)
11.8.2 Product landscape
11.8.3 Strategic outlook
11.8.4 SWOT analysis
11.9 Pexco LLC.
11.9.1 Financial data
11.9.2 Product landscape
11.9.3 Strategic outlook
11.9.4 SWOT analysis
11.10 Process Control Corp.
11.10.1 Financial data
11.10.2 Product landscape
11.10.3 Strategic outlook
11.10.4 SWOT analysis
11.11 PTI
11.11.1 Financial data
11.11.2 Product landscape
11.11.3 Strategic outlook
11.11.4 SWOT analysis
11.12 Pyrometer Instrument
11.12.1 Financial data
11.12.2 Product landscape
11.12.3 Strategic outlook
11.12.4 SWOT analysis
11.13 Sensonetics
11.13.1 Financial data
11.13.2 Product landscape
11.13.3 Strategic outlook
11.13.4 SWOT analysis
11.14 Starrett
11.14.1 Financial data
11.14.1.1 Sales revenue, 2021-2023 (USD Million)
11.14.2 Product landscape
11.14.3 Strategic outlook
11.14.4 SWOT analysis
11.15 Tempco Electric Heater Corporation
11.15.1 Financial data
11.15.2 Product landscape
11.15.3 Strategic outlook
11.15.4 SWOT analysis

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