Global Aircraft Open Die Forging Market Assessment, By Material [Titanium Alloys, Stainless Steel, Aluminum Alloys, Nickel-based Alloys], By Aircraft Type [Widebody Airliners, Narrow-Body Airliners, Business Aircraft], By Component [Engine Disks and Shaft
Description
Global aircraft open die forging market is projected to witness a CAGR of 5.23% during the forecast period 2025-2032, growing from USD 4.92 billion in 2024 to USD 7.40 billion in 2032. The aircraft open die forging market is driven by a rising need for components that are high-strength, large, and are critical to aerospace applications (i.e., landing gear, engine parts, structural frame). This forging process improves the integrity of the material, creates a finer grain structure, and removes internal volumetric voids to make forgings superior for fatigue and durability. The market benefits from continually increasing aircraft production rates, fleet modernization, and requirements of lightweight and strong materials (i.e., titanium and high-strength alloys). In addition, there is a strong drive for sustainable manufacturing that now includes innovations in next-generation new aircraft platforms, and all these trends are supporting the future of aircraft open die forging as an important part of the broader aerospace component manufacturing landscape.
For instance, in June 2025, Pursuit Aerospace, LLC completed the strategic acquisition of Larson Forgings, Inc., a long-standing provider of seamless rolled rings and open die forgings for aerospace and defense applications. This move expands Pursuit’s forging capabilities, particularly in producing large, high-integrity components for aircraft engines and structural systems.
Growing Demand for Lightweight and High-Strength Components Drive Market Growth
Lightweight components that maintain high strength levels have become essential to aerospace manufacturing because they deliver better fuel efficiency, together with reduced emissions and enhanced aircraft performance. Advanced composites along with titanium alloys and thermoplastics have gained popularity because they provide better strength-to-weight ratios and endure harsh operating conditions. Designers across airframes and engines, and interior systems now follow novel approaches while additive manufacturing receives increased attention for hybrid material integration. Aerospace manufacturing competitions rely heavily on high-performance components that deliver weight savings as platforms transition toward electrification and sustainability.
For instance, in February 2025, Trive Capital partnered with Independent Forgings and Alloys Ltd. (IFA), a UK-based specialist in open die and closed die forgings, to expand its aerospace and defense portfolio. This strategic investment aims to address supply chain challenges by accelerating the delivery of complex forged parts, reinforcing IFA’s role as a key supplier in the global aerospace ecosystem.
Increasing Collaboration Between Aerospace Manufacturers and Forging Companies
The aerospace market experiences rising importance through growing strategic alliances between aerospace equipment manufacturers and forging providers. The joint work develops personalized solutions that match aircraft models. The partnerships enable design optimization together with confirmation of next-generation aircraft compatibility. Co-developed initiatives lead to cost savings and reduced production timelines. Direct access to industry requirements enables forging companies to create innovative solutions effectively. Such partnerships match the aerospace sector's increasing adoption of precision engineering practices. The market advances through these collaborative efforts, which tackle industry-specific obstacles.
For instance, in October 2024, ATI Inc. joined the Advanced Forming Research Centre (AFRC), marking a major collaboration in aerospace materials innovation. This partnership leverages AFRC’s Future Forge facility to develop next-generation metallic alloys and forging technologies that support sustainable, high-efficiency aircraft engines.
Landing Gear Components Dominates the Global Aircraft Open Die Forging Market Share
The aerospace industry experiences growth through the implementation of advanced components in landing gear systems. Modern aircraft systems deliver enhanced reliability alongside reduced weight and better strength performance for their operational needs. Advanced materials development through composites and alloys delivers improved shock absorption and enhanced corrosion resistance, and better lifecycle performance. The integration of smart sensors together with maintenance-friendly design approaches creates operational efficiency that reduces maintenance-related downtime. Advanced aircraft platforms that emphasize efficiency require high-performance landing gear solutions to ensure safety and sustainability and achieve operational excellence in aviation.
For instance, in March 2024, Vista Metals Corp. established a new aluminum casting facility in Bowling Green, Kentucky, to strengthen its aerospace and defense supply capabilities. The plant produces specialty aluminum products for seamless rolled rings and open-die forgings, supporting high-integrity aircraft components.
North America Dominates the Aircraft Open Die Forging Market Size
The aircraft open die forging market stands at its peak in North America because of its modern aerospace production infrastructure and experienced personnel, coupled with strong aviation requirements from the commercial and defense sectors. The region maintains a mature supply network and continuous technological advancements in forging methods, which create top-quality engine parts and landing gear and structural components. The industry's drive toward performance and fuel efficiency matches its focus on using durable lightweight materials, including titanium and high-grade aluminum. Automation and precision forging methods function together to improve both production scale and product quality, which helps North America maintain its leading status as an aerospace forging research center.
For instance, in June 2025, Pursuit Aerospace, LLC acquired Chicago-based Larson Forgings, Inc., expanding its capabilities in seamless rolled rings and open die forgings. The acquisition brings over a century of forging expertise into Pursuit’s aerospace and defense portfolio. This move strengthens Pursuit’s position in delivering high-integrity components for aircraft engines and structural systems.
Impact of U.S. Tariffs on Global Aircraft Open Die Forging Market
The U.S. tariffs on steel and aluminium, together with aerospace-related import restrictions, are reshaping the aircraft open die forging business through increased production costs and supply network interruptions and complex international commercial relationships. These actions result in elevated manufacturing costs for forged engine parts, along with landing gear elements and structural components, especially for businesses that depend on international material procurement. Companies have postponed investment choices because of tariff uncertainties while they reevaluate their procurement methods, which leads some businesses to focus on local production or vertical integration as risk-avoidance measures.
Key Players Landscape and Outlook
The aircraft open die forging market is influenced by a combination of government defense agencies, aerospace advanced developers, and research organizations for emerging technologies. The market is changing with advances in scramjet engines, artificial intelligence targeting, and stealth technology as these components enhance military capabilities. The future illustrates increased attention and funding to hypersonic systems, and when combined with global defense strategies emphasizing rapid and precise responses, it requires disruptive change within the aircraft open die forging market with heightened demand for high-speed and maneuverable strike weapons. Emerging global strategies for defense processes will increase transformation advances for operational tempo improvements regarding military space operations and defense deterrence strategies.
For instance, in October 2024, Lehigh Heavy Forge Corporation awarded a USD 15 million grant by the U.S. Department of Defense under the Defense Production Act Investments program. The funding support upgrades to its 10,000-ton open die forging press, heat treatment furnaces, and the implementation of automated ultrasonic testing systems.
For instance, in June 2025, Pursuit Aerospace, LLC completed the strategic acquisition of Larson Forgings, Inc., a long-standing provider of seamless rolled rings and open die forgings for aerospace and defense applications. This move expands Pursuit’s forging capabilities, particularly in producing large, high-integrity components for aircraft engines and structural systems.
Growing Demand for Lightweight and High-Strength Components Drive Market Growth
Lightweight components that maintain high strength levels have become essential to aerospace manufacturing because they deliver better fuel efficiency, together with reduced emissions and enhanced aircraft performance. Advanced composites along with titanium alloys and thermoplastics have gained popularity because they provide better strength-to-weight ratios and endure harsh operating conditions. Designers across airframes and engines, and interior systems now follow novel approaches while additive manufacturing receives increased attention for hybrid material integration. Aerospace manufacturing competitions rely heavily on high-performance components that deliver weight savings as platforms transition toward electrification and sustainability.
For instance, in February 2025, Trive Capital partnered with Independent Forgings and Alloys Ltd. (IFA), a UK-based specialist in open die and closed die forgings, to expand its aerospace and defense portfolio. This strategic investment aims to address supply chain challenges by accelerating the delivery of complex forged parts, reinforcing IFA’s role as a key supplier in the global aerospace ecosystem.
Increasing Collaboration Between Aerospace Manufacturers and Forging Companies
The aerospace market experiences rising importance through growing strategic alliances between aerospace equipment manufacturers and forging providers. The joint work develops personalized solutions that match aircraft models. The partnerships enable design optimization together with confirmation of next-generation aircraft compatibility. Co-developed initiatives lead to cost savings and reduced production timelines. Direct access to industry requirements enables forging companies to create innovative solutions effectively. Such partnerships match the aerospace sector's increasing adoption of precision engineering practices. The market advances through these collaborative efforts, which tackle industry-specific obstacles.
For instance, in October 2024, ATI Inc. joined the Advanced Forming Research Centre (AFRC), marking a major collaboration in aerospace materials innovation. This partnership leverages AFRC’s Future Forge facility to develop next-generation metallic alloys and forging technologies that support sustainable, high-efficiency aircraft engines.
Landing Gear Components Dominates the Global Aircraft Open Die Forging Market Share
The aerospace industry experiences growth through the implementation of advanced components in landing gear systems. Modern aircraft systems deliver enhanced reliability alongside reduced weight and better strength performance for their operational needs. Advanced materials development through composites and alloys delivers improved shock absorption and enhanced corrosion resistance, and better lifecycle performance. The integration of smart sensors together with maintenance-friendly design approaches creates operational efficiency that reduces maintenance-related downtime. Advanced aircraft platforms that emphasize efficiency require high-performance landing gear solutions to ensure safety and sustainability and achieve operational excellence in aviation.
For instance, in March 2024, Vista Metals Corp. established a new aluminum casting facility in Bowling Green, Kentucky, to strengthen its aerospace and defense supply capabilities. The plant produces specialty aluminum products for seamless rolled rings and open-die forgings, supporting high-integrity aircraft components.
North America Dominates the Aircraft Open Die Forging Market Size
The aircraft open die forging market stands at its peak in North America because of its modern aerospace production infrastructure and experienced personnel, coupled with strong aviation requirements from the commercial and defense sectors. The region maintains a mature supply network and continuous technological advancements in forging methods, which create top-quality engine parts and landing gear and structural components. The industry's drive toward performance and fuel efficiency matches its focus on using durable lightweight materials, including titanium and high-grade aluminum. Automation and precision forging methods function together to improve both production scale and product quality, which helps North America maintain its leading status as an aerospace forging research center.
For instance, in June 2025, Pursuit Aerospace, LLC acquired Chicago-based Larson Forgings, Inc., expanding its capabilities in seamless rolled rings and open die forgings. The acquisition brings over a century of forging expertise into Pursuit’s aerospace and defense portfolio. This move strengthens Pursuit’s position in delivering high-integrity components for aircraft engines and structural systems.
Impact of U.S. Tariffs on Global Aircraft Open Die Forging Market
The U.S. tariffs on steel and aluminium, together with aerospace-related import restrictions, are reshaping the aircraft open die forging business through increased production costs and supply network interruptions and complex international commercial relationships. These actions result in elevated manufacturing costs for forged engine parts, along with landing gear elements and structural components, especially for businesses that depend on international material procurement. Companies have postponed investment choices because of tariff uncertainties while they reevaluate their procurement methods, which leads some businesses to focus on local production or vertical integration as risk-avoidance measures.
Key Players Landscape and Outlook
The aircraft open die forging market is influenced by a combination of government defense agencies, aerospace advanced developers, and research organizations for emerging technologies. The market is changing with advances in scramjet engines, artificial intelligence targeting, and stealth technology as these components enhance military capabilities. The future illustrates increased attention and funding to hypersonic systems, and when combined with global defense strategies emphasizing rapid and precise responses, it requires disruptive change within the aircraft open die forging market with heightened demand for high-speed and maneuverable strike weapons. Emerging global strategies for defense processes will increase transformation advances for operational tempo improvements regarding military space operations and defense deterrence strategies.
For instance, in October 2024, Lehigh Heavy Forge Corporation awarded a USD 15 million grant by the U.S. Department of Defense under the Defense Production Act Investments program. The funding support upgrades to its 10,000-ton open die forging press, heat treatment furnaces, and the implementation of automated ultrasonic testing systems.
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