Global Ultrasonic Plastic Welding Technology Market 2025 by Company, Regions, Type and Application, Forecast to 2031

According to our (Global Info Research) latest study, the global Ultrasonic Plastic Welding Technology market size was valued at US$ 445 million in 2024 and is forecast to a readjusted size of USD 543 million by 2031 with a CAGR of 2.9% during review period.

When the ultrasonic wave acts on the thermoplastic contact surface, tens of thousands of high-frequency vibrations per second will be generated. This kind of high-frequency vibration with a certain amplitude will transmit the ultrasonic energy to the welding area through the upper weldment. Since the welding area is two The acoustic resistance at the interface of two welds is large, so local high temperature will be generated. And because of the poor thermal conductivity of the plastic, it cannot be dissipated in time for a while, and it gathers in the welding area, causing the contact surface of the two plastics to melt rapidly, and after a certain pressure is added, it is fused into one. When the ultrasonic wave stops working, let the pressure continue for a few seconds to make it solidify and form, thus forming a strong molecular chain to achieve the purpose of welding, and the welding strength can be close to the strength of the raw material. The quality of ultrasonic plastic welding depends on three factors: the amplitude of the transducer horn, the applied pressure and the welding time. The welding time and the pressure of the horn can be adjusted, and the amplitude is determined by the transducer and the horn. There is an appropriate value for the interaction of these three quantities. When the energy exceeds the appropriate value, the melting amount of the plastic will be large, and the weld is easy to deform; if the energy is small, it will not be easy to weld firmly, and the applied pressure should not be too large. This optimal pressure is the product of the side length of the welded part and the optimal pressure per 1mm of the edge.

Global Ultrasonic Welding Systems key players include Branson (Emerson), Herrmann, Creast Group, Schunk, Telsonic, etc. Global top 5 manufacturers hold a share over 42%.

China is the largest market, with a share about 35%, followed by North America, and Europe, both have a share about 18 percent.

In terms of product, Plastic Ultrasonic Welder is the largest segment, with a share over 75%. And in terms of application, the largest application is Automotive.

This report is a detailed and comprehensive analysis for global Ultrasonic Plastic Welding Technology market. Both quantitative and qualitative analyses are presented by company, by region & country, by Type and by Application. As the market is constantly changing, this report explores the competition, supply and demand trends, as well as key factors that contribute to its changing demands across many markets. Company profiles and product examples of selected competitors, along with market share estimates of some of the selected leaders for the year 2025, are provided.

Key Features:

Global Ultrasonic Plastic Welding Technology market size and forecasts, in consumption value ($ Million), 2020-2031

Global Ultrasonic Plastic Welding Technology market size and forecasts by region and country, in consumption value ($ Million), 2020-2031

Global Ultrasonic Plastic Welding Technology market size and forecasts, by Type and by Application, in consumption value ($ Million), 2020-2031

Global Ultrasonic Plastic Welding Technology market shares of main players, in revenue ($ Million), 2020-2025

The Primary Objectives in This Report Are:

To determine the size of the total market opportunity of global and key countries

To assess the growth potential for Ultrasonic Plastic Welding Technology

To forecast future growth in each product and end-use market

To assess competitive factors affecting the marketplace

This report profiles key players in the global Ultrasonic Plastic Welding Technology market based on the following parameters - company overview, revenue, gross margin, product portfolio, geographical presence, and key developments. Key companies covered as a part of this study include Romanshorn, Dukane IAS LLC, Bielomatik Leuze, Emerson Electric, Ever Green Ultrasonic, Sincere Sonics, SONIMAT, Forward Technology, etc.

This report also provides key insights about market drivers, restraints, opportunities, new product launches or approvals.

Market segmentation

Ultrasonic Plastic Welding Technology market is split by Type and by Application. For the period 2020-2031, the growth among segments provides accurate calculations and forecasts for Consumption Value by Type and by Application. This analysis can help you expand your business by targeting qualified niche markets.

Market segment by Type
Welding Method
Molding Method
Spot Welding Method
Others

Market segment by Application
Automotive
Electronics
Medical
Packaging
Others

Market segment by players, this report covers
Romanshorn
Dukane IAS LLC
Bielomatik Leuze
Emerson Electric
Ever Green Ultrasonic
Sincere Sonics
SONIMAT
Forward Technology

Market segment by regions, regional analysis covers

North America (United States, Canada and Mexico)

Europe (Germany, France, UK, Russia, Italy and Rest of Europe)

Asia-Pacific (China, Japan, South Korea, India, Southeast Asia and Rest of Asia-Pacific)

South America (Brazil, Rest of South America)

Middle East & Africa (Turkey, Saudi Arabia, UAE, Rest of Middle East & Africa)

The content of the study subjects, includes a total of 13 chapters:

Chapter 1, to describe Ultrasonic Plastic Welding Technology product scope, market overview, market estimation caveats and base year.

Chapter 2, to profile the top players of Ultrasonic Plastic Welding Technology, with revenue, gross margin, and global market share of Ultrasonic Plastic Welding Technology from 2020 to 2025.

Chapter 3, the Ultrasonic Plastic Welding Technology competitive situation, revenue, and global market share of top players are analyzed emphatically by landscape contrast.

Chapter 4 and 5, to segment the market size by Type and by Application, with consumption value and growth rate by Type, by Application, from 2020 to 2031

Chapter 6, 7, 8, 9, and 10, to break the market size data at the country level, with revenue and market share for key countries in the world, from 2020 to 2025.and Ultrasonic Plastic Welding Technology market forecast, by regions, by Type and by Application, with consumption value, from 2026 to 2031.

Chapter 11, market dynamics, drivers, restraints, trends, Porters Five Forces analysis.

Chapter 12, the key raw materials and key suppliers, and industry chain of Ultrasonic Plastic Welding Technology.

Chapter 13, to describe Ultrasonic Plastic Welding Technology research findings and conclusion.