Global Battery Cooling Plates Supply, Demand and Key Producers, 2026-2032
Description
The global Battery Cooling Plates market size is expected to reach $ 10010 million by 2032, rising at a market growth of 21.1% CAGR during the forecast period (2026-2032).
A battery cooling plate is a critical component in battery thermal management systems, typically constructed from high thermal conductivity materials (e.g., aluminum alloy, copper alloy, or composites). It incorporates internal flow channels to circulate cooling media (e.g., liquid or phase-change materials), enabling precise temperature control. Key functions include:
Heat Dissipation: Rapidly removing heat generated during battery charging/discharging to prevent thermal runaway;
Temperature Uniformity: Ensuring even temperature distribution across battery cells to avoid localized overheating;
Heating (in specific scenarios): Pre-warming batteries in low-temperature environments to maintain optimal operating temperatures (e.g., 20–35°C).
Widely used in new energy vehicle (NEV) batteries, energy storage systems (ESS), and high-density server backup power systems, it is a core technology for enhancing battery safety, efficiency, and lifespan.
A battery cooling plate is a critical component in battery thermal management systems, typically constructed from high thermal conductivity materials (e.g., aluminum alloy, copper alloy, or composites). It incorporates internal flow channels to circulate cooling media (e.g., liquid or phase-change materials), enabling precise temperature control. Key functions include:
Heat Dissipation: Rapidly removing heat generated during battery charging/discharging to prevent thermal runaway;
Temperature Uniformity: Ensuring even temperature distribution across battery cells to avoid localized overheating;
Heating (in specific scenarios): Pre-warming batteries in low-temperature environments to maintain optimal operating temperatures (e.g., 20–35°C).
Widely used in new energy vehicle (NEV) batteries, energy storage systems (ESS), and high-density server backup power systems, it is a core technology for enhancing battery safety, efficiency, and lifespan.
Current Applications
1. New Energy Vehicles (NEVs)
Liquid Cooling Dominance: Liquid cooling plates are widely adopted in NEVs (e.g., BEVs, PHEVs) due to their high heat dissipation efficiency, ensuring optimal battery temperature (20–35°C) and preventing thermal runaway. Aluminum-based designs (stamped, extruded) dominate the market, with key players like Valeo, MAHLE, and Modine leading innovation.
Integration with Battery Systems: Advanced designs like CTP (Cell-to-Pack) and CTC (Cell-to-Chassis) integrate cooling plates into structural components (e.g., CATL’s "Qilin Battery"), enhancing energy density and thermal uniformity.
3. Energy Storage Systems (ESS)
Immersion Cooling Breakthrough: Immersion liquid cooling (e.g., Zhuhai KeChuang’s system in the Meizhou Baohu ESS project) submerges batteries in non-conductive coolant, eliminating fire risks and improving thermal consistency. This technology is now deployed in grid-scale projects in China.
Safety and Efficiency: Liquid cooling replaces air cooling in large-scale ESS due to its ability to manage high heat loads and extend battery lifespan.
3. Data Centers/Servers
High-Density Cooling: Immersion cooling systems (e.g., Narada Power’s solid-state batteries, NARADA’s 783 Ah cells) are used in data centers to address lithium-ion battery thermal risks during high-density operations. These systems reduce footprint by 50% and enable AI-driven predictive maintenance.
Safety Innovations: Semi-solid-state batteries and in-situ electrolyte film technologies mitigate leakage risks while maintaining high energy density (e.g., 430 Wh/L)
Future Trends
1. Lightweight & High Thermal Conductivity Materials: Adoption of aluminum composites, graphene coatings, or 3D-printed structures to optimize weight and heat dissipation.
2. Integrated Design: Deep integration with battery modules (e.g., CTP/CTC technologies) to reduce complexity and improve space efficiency.
3. Smart Thermal Management: AI-driven control systems with sensors enable dynamic zonal temperature regulation, supporting ultra-fast charging (e.g., 800V platforms) and extreme conditions.
4. Sustainability: Shift toward recyclable materials and eco-friendly coolants (e.g., propylene glycol replacing ethylene glycol).
5. Multifunctional Systems: Synergy with heat pumps to reuse energy for both battery heating (in winter) and cooling (in summer).
6. Cost Reduction via Scale: Automated and standardized manufacturing processes will lower costs as NEV adoption accelerates globally.
Currently, the world's major manufacturers include Valeo, MAHLE, Yinlun Holdings, Sanhua Auto Parts, Nabaichuan, Dana, Boyd Corporation, Cotran, Modine Manufacturing, ESTRA Automotive, ONEGENE, Hubei Reddit Cooling System, Trumony Aluminum, Runthrough Heat Exchange, Shenzhen FRD, XD THERMAL, Anhui ARN Group, Hengchuang Thermal Management, Sogefi Group, Nippon Light Metal, etc. In 2024, the market share of major manufacturers will exceed 60%. It is expected that industry competition will become more intense in the next few years, especially in the Chinese market.
This report studies the global Battery Cooling Plates production, demand, key manufacturers, and key regions.
This report is a detailed and comprehensive analysis of the world market for Battery Cooling Plates and provides market size (US$ million) and Year-over-Year (YoY) Growth, considering 2025 as the base year. This report explores demand trends and competition, as well as details the characteristics of Battery Cooling Plates that contribute to its increasing demand across many markets.
Highlights and key features of the study
Global Battery Cooling Plates total production and demand, 2021-2032, (K Sets)
Global Battery Cooling Plates total production value, 2021-2032, (USD Million)
Global Battery Cooling Plates production by region & country, production, value, CAGR, 2021-2032, (USD Million) & (K Sets), (based on production site)
Global Battery Cooling Plates consumption by region & country, CAGR, 2021-2032 & (K Sets)
U.S. VS China: Battery Cooling Plates domestic production, consumption, key domestic manufacturers and share
Global Battery Cooling Plates production by manufacturer, production, price, value and market share 2021-2026, (USD Million) & (K Sets)
Global Battery Cooling Plates production by Type, production, value, CAGR, 2021-2032, (USD Million) & (K Sets)
Global Battery Cooling Plates production by Application, production, value, CAGR, 2021-2032, (USD Million) & (K Sets)
This report profiles key players in the global Battery Cooling Plates market based on the following parameters - company overview, production, value, price, gross margin, product portfolio, geographical presence, and key developments. Key companies covered as a part of this study include Valeo, Dana, MAHLE, Modine Manufacturing, Boyd Corporation, Nippon Light Metal, ESTRA Automotive, Sogefi Group, ONEGENE, Nabaichuan Holding, etc.
This report also provides key insights about market drivers, restraints, opportunities, new product launches or approvals.
Stakeholders would have ease in decision-making through various strategy matrices used in analyzing the World Battery Cooling Plates market
Detailed Segmentation:
Each section contains quantitative market data including market by value (US$ Millions), volume (production, consumption) & (K Sets) and average price (US$/Set) by manufacturer, by Type, and by Application. Data is given for the years 2021-2032 by year with 2025 as the base year, 2026 as the estimate year, and 2027-2032 as the forecast year.
Global Battery Cooling Plates Market, By Region:
United States
China
Europe
Japan
South Korea
ASEAN
India
Rest of World
Global Battery Cooling Plates Market, Segmentation by Type:
Harmonica Tube Type
Stamping Type
Inflation Type
Global Battery Cooling Plates Market, Segmentation by Application:
New Energy Vehicles (NEVs)
Energy Storage Systems (ESS)
Data Centers/Servers
Companies Profiled:
Valeo
Dana
MAHLE
Modine Manufacturing
Boyd Corporation
Nippon Light Metal
ESTRA Automotive
Sogefi Group
ONEGENE
Nabaichuan Holding
Runthrough Heat Exchange
Yinlun
Sanhua Group
Cotran
Trumony Aluminum
Hubei Reddit Cooling System
Shenzhen FRD
Anhui ARN Group
XD THERMAL
Hengchuang Thermal Management
Key Questions Answered:
1. How big is the global Battery Cooling Plates market?
2. What is the demand of the global Battery Cooling Plates market?
3. What is the year over year growth of the global Battery Cooling Plates market?
4. What is the production and production value of the global Battery Cooling Plates market?
5. Who are the key producers in the global Battery Cooling Plates market?
6. What are the growth factors driving the market demand?
A battery cooling plate is a critical component in battery thermal management systems, typically constructed from high thermal conductivity materials (e.g., aluminum alloy, copper alloy, or composites). It incorporates internal flow channels to circulate cooling media (e.g., liquid or phase-change materials), enabling precise temperature control. Key functions include:
Heat Dissipation: Rapidly removing heat generated during battery charging/discharging to prevent thermal runaway;
Temperature Uniformity: Ensuring even temperature distribution across battery cells to avoid localized overheating;
Heating (in specific scenarios): Pre-warming batteries in low-temperature environments to maintain optimal operating temperatures (e.g., 20–35°C).
Widely used in new energy vehicle (NEV) batteries, energy storage systems (ESS), and high-density server backup power systems, it is a core technology for enhancing battery safety, efficiency, and lifespan.
A battery cooling plate is a critical component in battery thermal management systems, typically constructed from high thermal conductivity materials (e.g., aluminum alloy, copper alloy, or composites). It incorporates internal flow channels to circulate cooling media (e.g., liquid or phase-change materials), enabling precise temperature control. Key functions include:
Heat Dissipation: Rapidly removing heat generated during battery charging/discharging to prevent thermal runaway;
Temperature Uniformity: Ensuring even temperature distribution across battery cells to avoid localized overheating;
Heating (in specific scenarios): Pre-warming batteries in low-temperature environments to maintain optimal operating temperatures (e.g., 20–35°C).
Widely used in new energy vehicle (NEV) batteries, energy storage systems (ESS), and high-density server backup power systems, it is a core technology for enhancing battery safety, efficiency, and lifespan.
Current Applications
1. New Energy Vehicles (NEVs)
Liquid Cooling Dominance: Liquid cooling plates are widely adopted in NEVs (e.g., BEVs, PHEVs) due to their high heat dissipation efficiency, ensuring optimal battery temperature (20–35°C) and preventing thermal runaway. Aluminum-based designs (stamped, extruded) dominate the market, with key players like Valeo, MAHLE, and Modine leading innovation.
Integration with Battery Systems: Advanced designs like CTP (Cell-to-Pack) and CTC (Cell-to-Chassis) integrate cooling plates into structural components (e.g., CATL’s "Qilin Battery"), enhancing energy density and thermal uniformity.
3. Energy Storage Systems (ESS)
Immersion Cooling Breakthrough: Immersion liquid cooling (e.g., Zhuhai KeChuang’s system in the Meizhou Baohu ESS project) submerges batteries in non-conductive coolant, eliminating fire risks and improving thermal consistency. This technology is now deployed in grid-scale projects in China.
Safety and Efficiency: Liquid cooling replaces air cooling in large-scale ESS due to its ability to manage high heat loads and extend battery lifespan.
3. Data Centers/Servers
High-Density Cooling: Immersion cooling systems (e.g., Narada Power’s solid-state batteries, NARADA’s 783 Ah cells) are used in data centers to address lithium-ion battery thermal risks during high-density operations. These systems reduce footprint by 50% and enable AI-driven predictive maintenance.
Safety Innovations: Semi-solid-state batteries and in-situ electrolyte film technologies mitigate leakage risks while maintaining high energy density (e.g., 430 Wh/L)
Future Trends
1. Lightweight & High Thermal Conductivity Materials: Adoption of aluminum composites, graphene coatings, or 3D-printed structures to optimize weight and heat dissipation.
2. Integrated Design: Deep integration with battery modules (e.g., CTP/CTC technologies) to reduce complexity and improve space efficiency.
3. Smart Thermal Management: AI-driven control systems with sensors enable dynamic zonal temperature regulation, supporting ultra-fast charging (e.g., 800V platforms) and extreme conditions.
4. Sustainability: Shift toward recyclable materials and eco-friendly coolants (e.g., propylene glycol replacing ethylene glycol).
5. Multifunctional Systems: Synergy with heat pumps to reuse energy for both battery heating (in winter) and cooling (in summer).
6. Cost Reduction via Scale: Automated and standardized manufacturing processes will lower costs as NEV adoption accelerates globally.
Currently, the world's major manufacturers include Valeo, MAHLE, Yinlun Holdings, Sanhua Auto Parts, Nabaichuan, Dana, Boyd Corporation, Cotran, Modine Manufacturing, ESTRA Automotive, ONEGENE, Hubei Reddit Cooling System, Trumony Aluminum, Runthrough Heat Exchange, Shenzhen FRD, XD THERMAL, Anhui ARN Group, Hengchuang Thermal Management, Sogefi Group, Nippon Light Metal, etc. In 2024, the market share of major manufacturers will exceed 60%. It is expected that industry competition will become more intense in the next few years, especially in the Chinese market.
This report studies the global Battery Cooling Plates production, demand, key manufacturers, and key regions.
This report is a detailed and comprehensive analysis of the world market for Battery Cooling Plates and provides market size (US$ million) and Year-over-Year (YoY) Growth, considering 2025 as the base year. This report explores demand trends and competition, as well as details the characteristics of Battery Cooling Plates that contribute to its increasing demand across many markets.
Highlights and key features of the study
Global Battery Cooling Plates total production and demand, 2021-2032, (K Sets)
Global Battery Cooling Plates total production value, 2021-2032, (USD Million)
Global Battery Cooling Plates production by region & country, production, value, CAGR, 2021-2032, (USD Million) & (K Sets), (based on production site)
Global Battery Cooling Plates consumption by region & country, CAGR, 2021-2032 & (K Sets)
U.S. VS China: Battery Cooling Plates domestic production, consumption, key domestic manufacturers and share
Global Battery Cooling Plates production by manufacturer, production, price, value and market share 2021-2026, (USD Million) & (K Sets)
Global Battery Cooling Plates production by Type, production, value, CAGR, 2021-2032, (USD Million) & (K Sets)
Global Battery Cooling Plates production by Application, production, value, CAGR, 2021-2032, (USD Million) & (K Sets)
This report profiles key players in the global Battery Cooling Plates market based on the following parameters - company overview, production, value, price, gross margin, product portfolio, geographical presence, and key developments. Key companies covered as a part of this study include Valeo, Dana, MAHLE, Modine Manufacturing, Boyd Corporation, Nippon Light Metal, ESTRA Automotive, Sogefi Group, ONEGENE, Nabaichuan Holding, etc.
This report also provides key insights about market drivers, restraints, opportunities, new product launches or approvals.
Stakeholders would have ease in decision-making through various strategy matrices used in analyzing the World Battery Cooling Plates market
Detailed Segmentation:
Each section contains quantitative market data including market by value (US$ Millions), volume (production, consumption) & (K Sets) and average price (US$/Set) by manufacturer, by Type, and by Application. Data is given for the years 2021-2032 by year with 2025 as the base year, 2026 as the estimate year, and 2027-2032 as the forecast year.
Global Battery Cooling Plates Market, By Region:
United States
China
Europe
Japan
South Korea
ASEAN
India
Rest of World
Global Battery Cooling Plates Market, Segmentation by Type:
Harmonica Tube Type
Stamping Type
Inflation Type
Global Battery Cooling Plates Market, Segmentation by Application:
New Energy Vehicles (NEVs)
Energy Storage Systems (ESS)
Data Centers/Servers
Companies Profiled:
Valeo
Dana
MAHLE
Modine Manufacturing
Boyd Corporation
Nippon Light Metal
ESTRA Automotive
Sogefi Group
ONEGENE
Nabaichuan Holding
Runthrough Heat Exchange
Yinlun
Sanhua Group
Cotran
Trumony Aluminum
Hubei Reddit Cooling System
Shenzhen FRD
Anhui ARN Group
XD THERMAL
Hengchuang Thermal Management
Key Questions Answered:
1. How big is the global Battery Cooling Plates market?
2. What is the demand of the global Battery Cooling Plates market?
3. What is the year over year growth of the global Battery Cooling Plates market?
4. What is the production and production value of the global Battery Cooling Plates market?
5. Who are the key producers in the global Battery Cooling Plates market?
6. What are the growth factors driving the market demand?
Table of Contents
145 Pages
- 1 Supply Summary
- 2 Demand Summary
- 3 World Manufacturers Competitive Analysis
- 4 United States VS China VS Rest of the World
- 5 Market Analysis by Type
- 6 Market Analysis by Application
- 7 Company Profiles
- 8 Industry Chain Analysis
- 9 Research Findings and Conclusion
- 10 Appendix
Pricing
Currency Rates
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