Predictive Maintenance for Manufacturing Industry

Global Predictive Maintenance for Manufacturing Industry Market to Reach US$9.8 Billion by 2030

The global market for Predictive Maintenance for Manufacturing Industry estimated at US$2.8 Billion in the year 2024, is expected to reach US$9.8 Billion by 2030, growing at a CAGR of 23.4% over the analysis period 2024-2030. Software, one of the segments analyzed in the report, is expected to record a 21.7% CAGR and reach US$4.9 Billion by the end of the analysis period. Growth in the Services segment is estimated at 25.3% CAGR over the analysis period.

The U.S. Market is Estimated at US$710.6 Million While China is Forecast to Grow at 26.8% CAGR

The Predictive Maintenance for Manufacturing Industry market in the U.S. is estimated at US$710.6 Million in the year 2024. China, the world`s second largest economy, is forecast to reach a projected market size of US$1.6 Billion by the year 2030 trailing a CAGR of 26.8% over the analysis period 2024-2030. Among the other noteworthy geographic markets are Japan and Canada, each forecast to grow at a CAGR of 19.8% and 18.5% respectively over the analysis period. Within Europe, Germany is forecast to grow at approximately 19.7% CAGR.

Global Predictive Maintenance for Manufacturing Industry Market - Key Trends & Drivers Summarized

What is Predictive Maintenance, and How Does It Transform Manufacturing?

Predictive maintenance (PdM) is a revolutionary approach in the manufacturing sector that utilizes data analysis tools and techniques to detect anomalies and potential failures in equipment before they occur. This proactive maintenance strategy is based on the real-time monitoring of equipment performance using sensors and advanced analytics to predict equipment failures. The critical advantage of predictive maintenance is its ability to schedule maintenance at just the right time based on actual equipment condition, thus avoiding the downtime and high costs associated with unscheduled maintenance breaks. In contrast to traditional preventive maintenance, which relies on scheduled maintenance regardless of actual need, predictive maintenance optimizes the maintenance tasks in frequency, features, and costs, leading to significantly enhanced asset life and efficiency.

What Technologies Drive Predictive Maintenance?

At the core of predictive maintenance are various interconnected technologies such as the Internet of Things (IoT), artificial intelligence (AI), machine learning, and big data analytics. IoT devices play a crucial role in collecting real-time data from manufacturing equipment, which include vibration, temperature, sound, and more. This data is then analyzed using machine learning algorithms that can identify patterns indicative of potential issues or failures. AI enhances this process by making the predictive models more accurate over time as they learn from a continuous influx of data. Big data analytics support these technologies by providing the tools necessary to process and analyze the large volumes of data that predictive maintenance systems generate. This technological synergy is fundamental in enabling manufacturers to anticipate problems before they escalate into costly repairs or significant downtimes.

How Are Businesses Benefiting from Predictive Maintenance?

Manufacturers across the globe are rapidly adopting predictive maintenance strategies to gain a competitive edge. The benefits of implementing such a system are multi-fold: significant cost savings on repairs, reduced equipment downtime, extended equipment life, and improved plant safety. This maintenance strategy not only helps in reducing operational costs but also improves the overall efficiency of the manufacturing process. By preventing unexpected equipment failures, manufacturers can ensure a smoother production line and better quality products. Furthermore, predictive maintenance supports manufacturers in meeting stringent regulatory compliance standards by maintaining equipment in optimum condition, thereby ensuring safety in highly regulated industries such as pharmaceuticals, food and beverage, and automotive.

What Drives the Growth in the Predictive Maintenance Market?

The growth in the predictive maintenance market is driven by several factors, including the increasing adoption of IoT and AI technologies, the rising demand for reducing maintenance costs and downtime, and the growing emphasis on operational efficiency among manufacturers. As industries continue to embrace Industry 4.0, the integration of digital technologies into industrial practices has become more prevalent, bolstering the demand for advanced maintenance technologies that can predict equipment failures before they occur. Additionally, as manufacturing processes become more complex, the need for sophisticated maintenance solutions that can handle large-scale operations efficiently becomes crucial. Consumer behavior is also shifting towards sustainability, prompting companies to invest in technologies that not only save cost but also minimize environmental impact by reducing waste and energy consumption. These drivers, coupled with increased investments in R&D by tech companies to innovate more advanced and integrated solutions, continue to propel the market growth of predictive maintenance within the manufacturing industry.

SCOPE OF STUDY:

The report analyzes the Predictive Maintenance for Manufacturing Industry market in terms of units by the following Segments, and Geographic Regions/Countries:

Segments:
Component (Software, Services); Deployment (On-Premise, Cloud-Based); Technology (Machine Learning, Deep Learning, Big Data & Analytics)

Geographic Regions/Countries:
World; USA; Canada; Japan; China; Europe; France; Germany; Italy; UK; Rest of Europe; Asia-Pacific; Rest of World.

Select Competitors (Total 115 Featured) -

• ABB Ltd.
• Accenture PLC
• Axiomtek Co., Ltd.
• Augury Inc.
• AKKA Technologies
• Altizon Inc.
• Asystom
• ActionPoint Technology Limited
• AllBlock
• Arch Systems
• Arrelic
• Avanseus Holdings Pte. Ltd.
• Alteria Automation
• Ainsworth
• Axzon

TARIFF IMPACT FACTOR

Our new release incorporates impact of tariffs on geographical markets as we predict a shift in competitiveness of companies based on HQ country, manufacturing base, exports and imports (finished goods and OEM). This intricate and multifaceted market reality will impact competitors by artificially increasing the COGS, reducing profitability, reconfiguring supply chains, amongst other micro and macro market dynamics.

We are diligently following expert opinions of leading Chief Economists (14,949), Think Tanks (62), Trade & Industry bodies (171) worldwide, as they assess impact and address new market realities for their ecosystems. Experts and economists from every major country are tracked for their opinions on tariffs and how they will impact their countries.

We expect this chaos to play out over the next 2-3 months and a new world order is established with more clarity. We are tracking these developments on a real time basis.

As we release this report, U.S. Trade Representatives are pushing their counterparts in 183 countries for an early closure to bilateral tariff negotiations. Most of the major trading partners also have initiated trade agreements with other key trading nations, outside of those in the works with the United States. We are tracking such secondary fallouts as supply chains shift.

To our valued clients, we say, we have your back. We will present a simplified market reassessment by incorporating these changes!

APRIL 2025: NEGOTIATION PHASE

Our April release addresses the impact of tariffs on the overall global market and presents market adjustments by geography. Our trajectories are based on historic data and evolving market impacting factors.

JULY 2025 FINAL TARIFF RESET

Complimentary Update: Our clients will also receive a complimentary update in July after a final reset is announced between nations. The final updated version incorporates clearly defined Tariff Impact Analyses.

Reciprocal and Bilateral Trade & Tariff Impact Analyses:

USA
CHINA
MEXICO
CANADA
EU
JAPAN
INDIA
176 OTHER COUNTRIES.

Leading Economists - Our knowledge base tracks 14,949 economists including a select group of most influential Chief Economists of nations, think tanks, trade and industry bodies, big enterprises, and domain experts who are sharing views on the fallout of this unprecedented paradigm shift in the global econometric landscape. Most of our 16,491+ reports have incorporated this two-stage release schedule based on milestones.

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