Commercial and Military Aircraft MRO

Global Commercial and Military Aircraft MRO Market to Reach US$22.6 Billion by 2030

The global market for Commercial and Military Aircraft MRO estimated at US$18.5 Billion in the year 2024, is expected to reach US$22.6 Billion by 2030, growing at a CAGR of 3.3% over the analysis period 2024-2030. Engine Overhaul, one of the segments analyzed in the report, is expected to record a 4.1% CAGR and reach US$7.9 Billion by the end of the analysis period. Growth in the Airframe Maintenance segment is estimated at 4.0% CAGR over the analysis period.

The U.S. Market is Estimated at US$5.1 Billion While China is Forecast to Grow at 6.3% CAGR

The Commercial and Military Aircraft MRO market in the U.S. is estimated at US$5.1 Billion in the year 2024. China, the world`s second largest economy, is forecast to reach a projected market size of US$4.5 Billion by the year 2030 trailing a CAGR of 6.3% over the analysis period 2024-2030. Among the other noteworthy geographic markets are Japan and Canada, each forecast to grow at a CAGR of 1.3% and 2.6% respectively over the analysis period. Within Europe, Germany is forecast to grow at approximately 1.9% CAGR.

Global Commercial and Military Aircraft MRO Market – Key Trends & Drivers Summarized

How Are Technological Advancements Shaping the MRO Landscape?
The Maintenance, Repair, and Overhaul (MRO) sector for both commercial and military aircraft is undergoing a significant transformation, driven by rapid technological advancements. The integration of digital tools such as Artificial Intelligence (AI), Machine Learning (ML), and predictive analytics is revolutionizing maintenance processes. These technologies enable real-time monitoring of aircraft health, allowing for predictive maintenance that reduces downtime and enhances operational efficiency. For instance, AI-driven diagnostics can anticipate component failures before they occur, facilitating timely interventions and minimizing disruptions.

In the military aviation sphere, the complexity of modern weapon systems necessitates advanced MRO solutions. The incorporation of sophisticated avionics, stealth technologies, and electronic warfare systems requires specialized maintenance protocols. The adoption of digital twins—virtual replicas of physical assets—allows for simulation-based assessments, optimizing maintenance schedules and resource allocation. Additionally, the use of augmented reality (AR) and virtual reality (VR) tools is enhancing technician training and on-site repairs, ensuring precision and reducing human error.

What Is Driving the Surge in MRO Demand Across Regions?
The global aircraft fleet is expanding, with projections indicating a growth from approximately 29,000 aircraft in 2025 to over 38,000 by 2035. This increase, coupled with the aging of existing fleets, is escalating the demand for MRO services. In the commercial sector, airlines are extending the service life of older aircraft due to delays in new aircraft deliveries, necessitating more frequent and comprehensive maintenance checks. The rise in air travel, particularly in emerging markets, further amplifies this demand.

Regionally, Asia-Pacific is emerging as a significant hub for MRO activities. Countries like India and China are investing heavily in aviation infrastructure and MRO capabilities to support their growing fleets. For instance, India`s defense budget has seen a substantial increase, with allocations aimed at enhancing military aviation readiness. Similarly, China`s focus on self-reliance in aerospace technologies is propelling investments in domestic MRO facilities. In North America and Europe, the presence of established aerospace industries and stringent regulatory standards continue to sustain robust MRO markets.

How Are Sustainability and Cost-Efficiency Influencing MRO Practices?
Environmental concerns and the pursuit of cost-efficiency are reshaping MRO strategies. The aviation industry`s commitment to reducing carbon emissions is prompting the adoption of eco-friendly maintenance practices. This includes the use of sustainable materials, waste reduction initiatives, and energy-efficient processes within MRO facilities. Moreover, the implementation of paperless documentation and digital record-keeping is streamlining operations and reducing environmental footprints.

Cost-efficiency is another critical driver. Airlines and military operators are seeking ways to optimize maintenance expenditures without compromising safety. The utilization of refurbished or used serviceable materials (USM) is gaining traction, offering significant cost savings. For example, proposals have been made to the U.S. military to incorporate refurbished parts into maintenance protocols, potentially saving billions over time. Additionally, the outsourcing of MRO services to specialized providers in cost-effective regions is becoming a prevalent strategy to manage expenses while maintaining high service standards.

The Growth in the Commercial and Military Aircraft MRO Market Is Driven by Several Factors…
The growth in the commercial and military aircraft MRO market is driven by several factors closely tied to technological innovations, fleet dynamics, and strategic investments. The increasing complexity of modern aircraft systems necessitates advanced maintenance solutions, fostering the integration of digital technologies such as AI, ML, and predictive analytics. The expansion and aging of global aircraft fleets, particularly in emerging markets, are escalating the demand for comprehensive MRO services.

Strategic regional investments are also pivotal. Asia-Pacific`s focus on developing indigenous MRO capabilities to support burgeoning fleets is reshaping the global MRO landscape. In North America and Europe, established aerospace sectors and regulatory frameworks continue to underpin market stability. Furthermore, the industry`s emphasis on sustainability and cost-efficiency is driving the adoption of eco-friendly practices and the use of refurbished components. Collectively, these factors are propelling the MRO market forward, ensuring its critical role in maintaining the safety, reliability, and efficiency of global aviation operations.

SCOPE OF STUDY:

The report analyzes the Commercial and Military Aircraft MRO market in terms of units by the following Segments, and Geographic Regions/Countries:

Segments:
Component (Engine Overhaul, Airframe Maintenance, Line Maintenance, Modification, Components); Sector (Military Aircraft MRO, Commercial Aircraft MRO)

Geographic Regions/Countries:
World; United States; Canada; Japan; China; Europe (France; Germany; Italy; United Kingdom; Spain; Russia; and Rest of Europe); Asia-Pacific (Australia; India; South Korea; and Rest of Asia-Pacific); Latin America (Argentina; Brazil; Mexico; and Rest of Latin America); Middle East (Iran; Israel; Saudi Arabia; United Arab Emirates; and Rest of Middle East); and Africa.

Select Competitors (Total 44 Featured) -

• AAR Corp.
• Airbus S.A.S.
• AMETEK MRO
• Aviation Technical Services
• Delta TechOps
• Embraer S.A.
• GE Aerospace
• HAECO Group
• HEICO Corporation
• Honeywell Aerospace
• Lufthansa Technik AG
• MTU Aero Engines AG
• Pratt & Whitney
• Raytheon Technologies Corporation
• Rolls-Royce Holdings plc
• Safran Aircraft Engines
• SIA Engineering Company
• StandardAero
• ST Engineering Aerospace Ltd
• Turkish Technic Inc.

AI INTEGRATIONS
We`re transforming market and competitive intelligence with validated expert content and AI tools.

Instead of following the general norm of querying LLMs and Industry-specific SLMs, we built repositories of content curated from domain experts worldwide including video transcripts, blogs, search engines research, and massive amounts of enterprise, product/service, and market data.

TARIFF IMPACT FACTOR
Our new release incorporates impact of tariffs on geographical markets as we predict a shift in competitiveness of companies based on HQ country, manufacturing base, exports and imports (finished goods and OEM). This intricate and multifaceted market reality will impact competitors by increasing the Cost of Goods Sold (COGS), reducing profitability, reconfiguring supply chains, amongst other micro and macro market dynamics.

Please note: Reports are sold as single-site single-user licenses. Electronic versions require 24-48 hours as each copy is customized to the client with digital controls and custom watermarks. The Publisher uses digital controls protecting against copying and printing is restricted to one full copy to be used at the same location.

The latest version of Adobe Acrobat Reader is required to view the report. Upon ordering an electronic version, the Publisher will provide a link to download the purchased report.

Prior to fulfillment of an order, the client will be required to sign a document detailing the purchase terms for a publication from this publisher.