Artificial Intelligence (AI) in Manufacturing

Global Artificial Intelligence (AI) in Manufacturing Market to Reach US$32.6 Billion by 2030

The global market for Artificial Intelligence (AI) in Manufacturing estimated at US$5.4 Billion in the year 2024, is expected to reach US$32.6 Billion by 2030, growing at a CAGR of 34.8% over the analysis period 2024-2030. Hardware Component, one of the segments analyzed in the report, is expected to record a 28.9% CAGR and reach US$11.5 Billion by the end of the analysis period. Growth in the Software Component segment is estimated at 40.6% CAGR over the analysis period.

The U.S. Market is Estimated at US$1.7 Billion While China is Forecast to Grow at 39.3% CAGR

The Artificial Intelligence (AI) in Manufacturing market in the U.S. is estimated at US$1.7 Billion in the year 2024. China, the world`s second largest economy, is forecast to reach a projected market size of US$6.7 Billion by the year 2030 trailing a CAGR of 39.3% over the analysis period 2024-2030. Among the other noteworthy geographic markets are Japan and Canada, each forecast to grow at a CAGR of 30.1% and 28.3% respectively over the analysis period. Within Europe, Germany is forecast to grow at approximately 34.5% CAGR.

Global Artificial Intelligence (AI) in Manufacturing Market - Key Trends and Drivers Summarized

How Is AI Enhancing Production Efficiency and Quality Control in Manufacturing?

Artificial Intelligence (AI) is transforming the manufacturing industry by boosting production efficiency and refining quality control processes. Traditionally, quality checks and production adjustments depended on manual inspections and historical data, which limited the speed and accuracy of manufacturing operations. AI now enables real-time monitoring and optimization of production lines through advanced algorithms and machine learning models that detect patterns and predict outcomes. For instance, AI-driven systems use computer vision to inspect products on assembly lines, identifying defects or deviations from standards with remarkable precision, often spotting flaws invisible to the human eye. Additionally, machine learning algorithms adjust machine parameters on the fly, ensuring consistent quality and minimizing waste by maintaining optimal production conditions. Companies like BMW and Foxconn are integrating AI into production to streamline operations, reduce material waste, and improve product quality across high-volume manufacturing processes. By leveraging AI for precision and automation, manufacturers are achieving unprecedented levels of efficiency, reducing error rates, and enhancing productivity.

Can AI Optimize Predictive Maintenance and Minimize Downtime in Manufacturing?

AI-driven predictive maintenance has emerged as a critical tool for minimizing downtime and maximizing the lifespan of industrial equipment. In the past, manufacturers relied on scheduled maintenance, which was often either too frequent, leading to unnecessary downtime, or too infrequent, risking equipment failure. AI enables a more sophisticated approach by analyzing data from IoT sensors embedded in machinery to predict when equipment is likely to fail, allowing for timely interventions before issues escalate. This predictive approach saves time and significantly reduces maintenance costs, as repairs and part replacements are only conducted when needed. For example, AI solutions from companies like Siemens and GE use machine learning to monitor temperature, vibration, and pressure data to determine the health of manufacturing equipment. In heavy industries, such as automotive and aerospace manufacturing, predictive maintenance reduces downtime, extends machinery life, and minimizes unexpected interruptions in production. By adopting AI for maintenance, manufacturers can create a more reliable, efficient production environment and allocate resources more effectively.

How Is AI Improving Supply Chain Management and Inventory Optimization?

AI is revolutionizing supply chain management in manufacturing, enhancing visibility, responsiveness, and inventory control. Manufacturing supply chains are often complex, involving multiple suppliers, transportation routes, and fluctuating demand patterns, which makes managing inventory levels and forecasting demand a challenging task. AI-powered predictive analytics are now streamlining these processes by analyzing historical and real-time data to optimize inventory levels, forecast demand shifts, and enhance supplier collaboration. For instance, AI algorithms can predict seasonal demand fluctuations, supply disruptions, or potential bottlenecks, enabling manufacturers to make proactive adjustments that avoid costly delays or stock shortages. AI-driven platforms like those from IBM and Kinaxis allow manufacturers to track and manage inventory levels with greater precision, ensuring that the right materials are available at the right time, reducing carrying costs and waste. Additionally, AI in supply chain management can recommend optimal sourcing strategies, support route planning, and mitigate risks by identifying potential vulnerabilities in the supply chain. By improving inventory accuracy and enhancing responsiveness, AI enables manufacturers to operate leaner, more resilient supply chains that meet demand efficiently.

What Factors Are Driving the Growth of AI in the Manufacturing Market?

The growth in the AI in manufacturing market is driven by several key factors, including advancements in machine learning, rising demand for automation, and the need for increased productivity and operational resilience. The adoption of IoT devices and sensors across manufacturing floors is generating a massive volume of data, which AI is essential in analyzing to provide actionable insights for optimizing production processes, managing resources, and improving product quality. The increasing focus on predictive maintenance to reduce downtime and extend equipment lifespan is also driving AI adoption, as manufacturers seek to maximize asset utilization while minimizing operational disruptions. Furthermore, the push for lean manufacturing practices and sustainability is leading manufacturers to integrate AI-driven solutions that minimize waste, optimize energy use, and reduce environmental impacts. Rising labor costs and skill shortages are additional motivators, as AI-powered automation can fill gaps and enhance productivity without compromising quality. Partnerships between technology companies and manufacturers are accelerating the development of AI solutions tailored to manufacturing needs, fostering rapid innovation and market expansion. Together, these drivers underscore AI’s growing role in modernizing the manufacturing sector, responding to efficiency demands, enhancing resilience, and enabling smarter, more sustainable production practices.

SCOPE OF STUDY:

The report analyzes the Artificial Intelligence (AI) in Manufacturing market in terms of units by the following Segments, and Geographic Regions/Countries:

Segments:
Technology (Machine Learning, Natural Language Processing, Context-aware Computing, Computer Vision); Application (Predictive Maintenance & Machinery Inspection, Material Movement, Production Planning, Field Services, Quality Control, Other Applications); End-Use (Automobile, Energy & Power, Pharmaceuticals, Heavy Metals & Machine Manufacturing, Semiconductors & Electronics, Other End-Uses)

Geographic Regions/Countries:
World; United States; Canada; Japan; China; Europe (France; Germany; Italy; United Kingdom; and Rest of Europe); Asia-Pacific; Rest of World.

Select Competitors (Total 152 Featured) -

• Aibrain
• Amazon Web Services (Aws)
• Aquant
• Bright Machines
• Cisco Systems
• Flutura
• General Electric Company
• General Vision
• Google
• IBM
• Intel
• Micron Technology
• Microsoft
• Mitsubishi Electric
• Nvidia
• Oracle
• Progress Software Corporation (Datarpm)
• Rethink Robotics Gmbh
• Rockwell Automation
• SAP
• Siemens
• Sight Machine
• Sparkcognition
• Ubtech Robotics
• Vicarious

AI INTEGRATIONS
We`re transforming market and competitive intelligence with validated expert content and AI tools.

Instead of following the general norm of querying LLMs and Industry-specific SLMs, we built repositories of content curated from domain experts worldwide including video transcripts, blogs, search engines research, and massive amounts of enterprise, product/service, and market data.

TARIFF IMPACT FACTOR
Our new release incorporates impact of tariffs on geographical markets as we predict a shift in competitiveness of companies based on HQ country, manufacturing base, exports and imports (finished goods and OEM). This intricate and multifaceted market reality will impact competitors by increasing the Cost of Goods Sold (COGS), reducing profitability, reconfiguring supply chains, amongst other micro and macro market dynamics.

Please note: Reports are sold as single-site single-user licenses. Electronic versions require 24-48 hours as each copy is customized to the client with digital controls and custom watermarks. The Publisher uses digital controls protecting against copying and printing is restricted to one full copy to be used at the same location.

The latest version of Adobe Acrobat Reader is required to view the report. Upon ordering an electronic version, the Publisher will provide a link to download the purchased report.

Prior to fulfillment of an order, the client will be required to sign a document detailing the purchase terms for a publication from this publisher. Show more