
Machine Automation Controller Market Report and Forecast 2025-2034
Description
The global machine automation controller market attained a value of about USD 41.30 Billion in 2024. The market is further expected to grow in the forecast period of 2025-2034 at a CAGR of 4.51% to reach nearly USD 64.20 Billion by 2034.
Growing Demand for Automation in the Food and Beverage Industry Augmenting the Market Growth
The increasing demand for machine automation controllers in the food and beverage industry is aiding the market growth. As automation is increasingly becoming crucial in the industry to enhance efficiency, quality, and profitability while eliminating the requirement for challenging manual tasks, machine automation controllers are deployed to optimise automated processes. Moreover, the growing requirement to ensure optimal quality of food and beverage goods to minimise the risk of selling contaminated products is increasing the demand for machine automation controllers to monitor the quality of food, which is augmenting the market growth. The increasing demand to surge traceability while reducing overall costs in the food and beverage industry is leading to an increase in the deployment of machine automation controllers, which is propelling the industry growth. Manufacturers are increasingly developing advanced machine automation controllers to automate motion, vision, and tracking more effectively, thereby boosting the overall efficiency of such controllers, which is expected to drive the market growth in the forecast period.
Machine Automation Controller: Market Segmentation
A machine automation controller is a controller that integrates various controllers such as logic, motion, vision, operator, sequence, and radio frequency identification (RFID) tracking, to be operated by a single controller. It eliminates the requirement for multiple controllers and sensors to surge the cost-efficiency of various processes in major industries, such as automotive, energy, and pharmaceuticals, among others.
The major controller types in the market are: Oil and Gas
Energy and Power
Food and Beverages
Chemicals
Pharmaceuticals
Metals and Mining
Pulp and Paper
Others Automotive
Aerospace and Defence
Semiconductors and Electronics
Medical Devices
Based on region, the market is divided into:
The increasing demand for automation in the manufacturing of automobiles in the automotive industry is propelling the market growth of machine automation controllers. As actual-time data derived during the functioning and ageing of machines are deployed in the productivity, operation, maintenance, and labour, of machinery, the deployment of machine automation controllers to effectively generate real-time data to enhance decision-making processes is surging. In addition, the integration of radio frequency identification (RFID) scanners in machine automation controllers to track vehicles in the manufacturing process while comparing them to the central database to minimise the risk of errors is invigorating the industry growth.
As various industries are rapidly adopting Industry 4.0, the demand for highly efficient programmable logic controllers (PLCs) is significantly surging. The growing demand for advanced connectivity is leading to the integration of human machine interfaces (HMIs) into PLCs to enable swift service and high machine-to-machine connectivity. The development of innovative programmable logic controllers (PLCs) that can provide a secure connection, reprogrammable hardware, and advanced methodologies is projected to fuel the growth of the machine automation controller industry in upcoming years.
Key Industry Players in the Global Machine Automation Controller Market
The report presents a detailed analysis of the following key players in the global machine automation controller market, looking into their capacity, market shares, and latest developments like capacity expansions, plant turnarounds, and mergers and acquisitions:
Growing Demand for Automation in the Food and Beverage Industry Augmenting the Market Growth
The increasing demand for machine automation controllers in the food and beverage industry is aiding the market growth. As automation is increasingly becoming crucial in the industry to enhance efficiency, quality, and profitability while eliminating the requirement for challenging manual tasks, machine automation controllers are deployed to optimise automated processes. Moreover, the growing requirement to ensure optimal quality of food and beverage goods to minimise the risk of selling contaminated products is increasing the demand for machine automation controllers to monitor the quality of food, which is augmenting the market growth. The increasing demand to surge traceability while reducing overall costs in the food and beverage industry is leading to an increase in the deployment of machine automation controllers, which is propelling the industry growth. Manufacturers are increasingly developing advanced machine automation controllers to automate motion, vision, and tracking more effectively, thereby boosting the overall efficiency of such controllers, which is expected to drive the market growth in the forecast period.
Machine Automation Controller: Market Segmentation
A machine automation controller is a controller that integrates various controllers such as logic, motion, vision, operator, sequence, and radio frequency identification (RFID) tracking, to be operated by a single controller. It eliminates the requirement for multiple controllers and sensors to surge the cost-efficiency of various processes in major industries, such as automotive, energy, and pharmaceuticals, among others.
The major controller types in the market are:
- Distributed Control System (DCS)
- Programmable Logic Controller (PLC)
- Industrial PC
- IP65
- IP20
- Others
- Process Industry
- Discrete Industries
Based on region, the market is divided into:
- North America
- Europe
- Asia Pacific
- Latin America
- Middle East and Africa
The increasing demand for automation in the manufacturing of automobiles in the automotive industry is propelling the market growth of machine automation controllers. As actual-time data derived during the functioning and ageing of machines are deployed in the productivity, operation, maintenance, and labour, of machinery, the deployment of machine automation controllers to effectively generate real-time data to enhance decision-making processes is surging. In addition, the integration of radio frequency identification (RFID) scanners in machine automation controllers to track vehicles in the manufacturing process while comparing them to the central database to minimise the risk of errors is invigorating the industry growth.
As various industries are rapidly adopting Industry 4.0, the demand for highly efficient programmable logic controllers (PLCs) is significantly surging. The growing demand for advanced connectivity is leading to the integration of human machine interfaces (HMIs) into PLCs to enable swift service and high machine-to-machine connectivity. The development of innovative programmable logic controllers (PLCs) that can provide a secure connection, reprogrammable hardware, and advanced methodologies is projected to fuel the growth of the machine automation controller industry in upcoming years.
Key Industry Players in the Global Machine Automation Controller Market
The report presents a detailed analysis of the following key players in the global machine automation controller market, looking into their capacity, market shares, and latest developments like capacity expansions, plant turnarounds, and mergers and acquisitions:
- Mitsubishi Electric Corporation
- ABB Ltd.
- Siemens AG
- Emerson Electric Co.
- Honeywell International Inc.
- Others
Table of Contents
175 Pages
- 1 Executive Summary
- 1.1 Market Size 2024-2025
- 1.2 Market Growth 2025(F)-2034(F)
- 1.3 Key Demand Drivers
- 1.4 Key Players and Competitive Structure
- 1.5 Industry Best Practices
- 1.6 Recent Trends and Developments
- 1.7 Industry Outlook
- 2 Market Overview and Stakeholder Insights
- 2.1 Market Trends
- 2.2 Key Verticals
- 2.3 Key Regions
- 2.4 Supplier Power
- 2.5 Buyer Power
- 2.6 Key Market Opportunities and Risks
- 2.7 Key Initiatives by Stakeholders
- 3 Economic Summary
- 3.1 GDP Outlook
- 3.2 GDP Per Capita Growth
- 3.3 Inflation Trends
- 3.4 Democracy Index
- 3.5 Gross Public Debt Ratios
- 3.6 Balance of Payment (BoP) Position
- 3.7 Population Outlook
- 3.8 Urbanisation Trends
- 4 Country Risk Profiles
- 4.1 Country Risk
- 4.2 Business Climate
- 5 Global Machine Automation Controller Market Analysis
- 5.1 Key Industry Highlights
- 5.2 Global Machine Automation Controller Historical Market (2018-2024)
- 5.3 Global Machine Automation Controller Market Forecast (2025-2034)
- 5.4 Global Machine Automation Controller Market by Controller Type
- 5.4.1 Distributed Control System (DCS)
- 5.4.1.1 Historical Trend (2018-2024)
- 5.4.1.2 Forecast Trend (2025-2034)
- 5.4.2 Programmable Logic Controller (PLC)
- 5.4.2.1 Historical Trend (2018-2024)
- 5.4.2.2 Forecast Trend (2025-2034)
- 5.4.3 Industrial PC
- 5.4.3.1 Historical Trend (2018-2024)
- 5.4.3.2 Forecast Trend (2025-2034)
- 5.5 Global Machine Automation Controller Market by Form Factor
- 5.5.1 IP65
- 5.5.1.1 Historical Trend (2018-2024)
- 5.5.1.2 Forecast Trend (2025-2034)
- 5.5.2 IP20
- 5.5.2.1 Historical Trend (2018-2024)
- 5.5.2.2 Forecast Trend (2025-2034)
- 5.5.3 Others
- 5.6 Global Machine Automation Controller Market by Industry
- 5.6.1 Process industry
- 5.6.1.1 Historical Trend (2018-2024)
- 5.6.1.2 Forecast Trend (2025-2034)
- 5.6.1.3 Process industries by Type
- 5.6.1.3.1 Oil and Gas
- 5.6.1.3.2 Energy and Power
- 5.6.1.3.3 Food and Beverages
- 5.6.1.3.4 Chemicals
- 5.6.1.3.5 Pharmaceuticals
- 5.6.1.3.6 Metals and Mining
- 5.6.1.3.7 Pulp and Paper
- 5.6.1.3.8 Others
- 5.6.2 Discrete Industries
- 5.6.2.1 Historical Trend (2018-2024)
- 5.6.2.2 Forecast Trend (2025-2034)
- 5.6.2.3 Discrete Industries by Type
- 5.6.2.3.1 Automotive
- 5.6.2.3.2 Aerospace and Defence
- 5.6.2.3.3 Semiconductors and Electronics
- 5.6.2.3.4 Medical Devices
- 5.7 Global Machine Automation Controller Market by Region
- 5.7.1 North America
- 5.7.1.1 Historical Trend (2018-2024)
- 5.7.1.2 Forecast Trend (2025-2034)
- 5.7.2 Europe
- 5.7.2.1 Historical Trend (2018-2024)
- 5.7.2.2 Forecast Trend (2025-2034)
- 5.7.3 Asia Pacific
- 5.7.3.1 Historical Trend (2018-2024)
- 5.7.3.2 Forecast Trend (2025-2034)
- 5.7.4 Latin America
- 5.7.4.1 Historical Trend (2018-2024)
- 5.7.4.2 Forecast Trend (2025-2034)
- 5.7.5 Middle East and Africa
- 5.7.5.1 Historical Trend (2018-2024)
- 5.7.5.2 Forecast Trend (2025-2034)
- 6 North America Machine Automation Controller Market Analysis
- 6.1 United States of America
- 6.1.1 Historical Trend (2018-2024)
- 6.1.2 Forecast Trend (2025-2034)
- 6.2 Canada
- 6.2.1 Historical Trend (2018-2024)
- 6.2.2 Forecast Trend (2025-2034)
- 7 Europe Machine Automation Controller Market Analysis
- 7.1 United Kingdom
- 7.1.1 Historical Trend (2018-2024)
- 7.1.2 Forecast Trend (2025-2034)
- 7.2 Germany
- 7.2.1 Historical Trend (2018-2024)
- 7.2.2 Forecast Trend (2025-2034)
- 7.3 France
- 7.3.1 Historical Trend (2018-2024)
- 7.3.2 Forecast Trend (2025-2034)
- 7.4 Italy
- 7.4.1 Historical Trend (2018-2024)
- 7.4.2 Forecast Trend (2025-2034)
- 7.5 Others
- 8 Asia Pacific Machine Automation Controller Market Analysis
- 8.1 China
- 8.1.1 Historical Trend (2018-2024)
- 8.1.2 Forecast Trend (2025-2034)
- 8.2 Japan
- 8.2.1 Historical Trend (2018-2024)
- 8.2.2 Forecast Trend (2025-2034)
- 8.3 India
- 8.3.1 Historical Trend (2018-2024)
- 8.3.2 Forecast Trend (2025-2034)
- 8.4 ASEAN
- 8.4.1 Historical Trend (2018-2024)
- 8.4.2 Forecast Trend (2025-2034)
- 8.5 Australia
- 8.5.1 Historical Trend (2018-2024)
- 8.5.2 Forecast Trend (2025-2034)
- 8.6 Others
- 9 Latin America Machine Automation Controller Market Analysis
- 9.1 Brazil
- 9.1.1 Historical Trend (2018-2024)
- 9.1.2 Forecast Trend (2025-2034)
- 9.2 Argentina
- 9.2.1 Historical Trend (2018-2024)
- 9.2.2 Forecast Trend (2025-2034)
- 9.3 Mexico
- 9.3.1 Historical Trend (2018-2024)
- 9.3.2 Forecast Trend (2025-2034)
- 9.4 Others
- 10 Middle East and Africa Machine Automation Controller Market Analysis
- 10.1 Saudi Arabia
- 10.1.1 Historical Trend (2018-2024)
- 10.1.2 Forecast Trend (2025-2034)
- 10.2 United Arab Emirates
- 10.2.1 Historical Trend (2018-2024)
- 10.2.2 Forecast Trend (2025-2034)
- 10.3 Nigeria
- 10.3.1 Historical Trend (2018-2024)
- 10.3.2 Forecast Trend (2025-2034)
- 10.4 South Africa
- 10.4.1 Historical Trend (2018-2024)
- 10.4.2 Forecast Trend (2025-2034)
- 10.5 Others
- 11 Market Dynamics
- 11.1 SWOT Analysis
- 11.1.1 Strengths
- 11.1.2 Weaknesses
- 11.1.3 Opportunities
- 11.1.4 Threats
- 11.2 Porter’s Five Forces Analysis
- 11.2.1 Supplier’s Power
- 11.2.2 Buyer’s Power
- 11.2.3 Threat of New Entrants
- 11.2.4 Degree of Rivalry
- 11.2.5 Threat of Substitutes
- 11.3 Key Indicators for Demand
- 11.4 Key Indicators for Price
- 12 Value Chain Analysis
- 13 Competitive Landscape
- 13.1 Supplier Selection
- 13.2 Key Global Players
- 13.3 Key Regional Players
- 13.4 Key Player Strategies
- 13.5 Company Profiles
- 13.5.1 Mitsubishi Electric Corporation
- 13.5.1.1 Company Overview
- 13.5.1.2 Product Portfolio
- 13.5.1.3 Demographic Reach and Achievements
- 13.5.1.4 Certifications
- 13.5.2 ABB Ltd.
- 13.5.2.1 Company Overview
- 13.5.2.2 Product Portfolio
- 13.5.2.3 Demographic Reach and Achievements
- 13.5.2.4 Certifications
- 13.5.3 Siemens AG
- 13.5.3.1 Company Overview
- 13.5.3.2 Product Portfolio
- 13.5.3.3 Demographic Reach and Achievements
- 13.5.3.4 Certifications
- 13.5.4 Emerson Electric Co.
- 13.5.4.1 Company Overview
- 13.5.4.2 Product Portfolio
- 13.5.4.3 Demographic Reach and Achievements
- 13.5.4.4 Certifications
- 13.5.5 Honeywell International Inc.
- 13.5.5.1 Company Overview
- 13.5.5.2 Product Portfolio
- 13.5.5.3 Demographic Reach and Achievements
- 13.5.5.4 Certifications
- 13.5.6 Others
Pricing
Currency Rates
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