Extruded Snack Food Market Size and Share Outlook - Forecast Trends and Growth Analysis Report (2025-2034)

The global extruded snack food market reached a value of nearly USD 92.42 Billion in 2024 . The market is assessed to grow at a CAGR of 2.30% during the forecast period of 2025-2034 to attain a value of around USD 116.02 Billion by 2034 . The market is being aided by the growing demand for breakfast cereals, the rising health-consciousness, the growing vegan population, increasing emphasis on sustainability, and product innovations.

Global Extruded Snack Food Market Growth

Factors such as the rising young population, growing disposable incomes, rapid urbanisation, and the introduction of affordable and smaller pack sizes are driving the extruded snack food market development. Extrusion enables the combination of different ingredients, reduces the microbial load of foods, and eliminates pathogenic microorganisms, boosting the popularity of extruded snacks. As extrusion facilitates the addition of functional ingredients, such as omega-3, dietary fibres, probiotics, and other health-promoting additives, extruded snacks boast higher nutritional value than other types of snacks.

With the robust growth of the e-commerce sector, customers are increasingly purchasing extruded snacks from online channels as they offer the comfort of home delivery and 24/7 availability, boast a wider selection of products, and stock exclusive or niche products. Attractive promotions and discounts and personalised recommendations based on past purchases are also surging the purchase of extruded snacks from e-commerce channels.

There is a growing use of alternative ingredients such as algae, insects, and plant-based proteins in extruded snacks as they are nutritious, sustainable, and offer unique textures and flavours. In the forecast period, the increasing use of advanced extrusion equipment with enhanced automation, control, and precision by snack manufacturers is expected to aid the market expansion.

Key Trends and Recent Developments

Growing health consciousness; rising vegan population; flavour and texture innovations; and the increasing emphasis on sustainability are favouring the extruded snack food market expansion.

April 2024

Givaudan, along with Bühler, announced the opening of an advanced extrusion hub at the MISTA Innovation Center in San Francisco, offering companies the opportunity to conduct innovative and effective product development trials for their extruded products.

June 2023

Nestlé expanded its breakfast cereal portfolio in India by launching MUNCH Breakfast Cereals and KOKO KRUNCH Millet-Jowar. Through this, the company aims to provide customers with delightful snacking options.

July 2021

Bikano launched its extruded product range, featuring Puffees, Pasta Crunch, Ringz, Cheese Balls, and Jungle Safari, by taking the license of India’s popular kids show character, Chhota Bheem. Through this, the company aims to offer healthy and diversified snack offerings to kids and children.

May 2019

Naturell India Pvt. Ltd. launched RiteBite Max Protein, India’s first protein-rich extruded snack available in three flavours, Spanish Tomato, Cheese & Jalapeno, and Minty Chaat. Through the launch, the company aims to offer a blend of nutrition and taste to support the healthy eating habits of customers.

Growing Demand for Healthy and Nutritious Snacking Options

The rising demand for healthy and nutritious snacking options is prompting manufacturers to incorporate ingredients such as legumes, probiotics, Omega-3, dietary fibres, vegetables, whole grains, and protein isolates in extruded snacks. As per a report by Mondelez in 2022, 84% of consumers believed that snacks should cater to various nutritional needs.

Rising Preference for Plant-Based Snacks

As per the World Animal Foundation, there were 88 million vegans in the world in 2022. Hence, there is a growing utilisation of vegan ingredients such as peas, chickpeas, wheat, and soybeans in the form of concentrates, isolates, and flours in extruded snacks.

Innovations in Flavours and Textures

Key players are developing extruded snacks with innovative flavours such as cheese blends, spicy, and smoky, among others, and textures like light, airy, and crisp to cater to diverse customer preferences. Moreover, the rising usage of superfoods like matcha, turmeric, and spirulina to create snacks with unique and trendy flavours is creating lucrative extruded snack food market opportunities.

Increasing Emphasis on Sustainability

The growing environmental awareness among customers is pushing manufacturers to use eco-friendly and plant-based ingredients like millet and sorghum in extruded snacks. They are also utilising biodegradable and reusable packaging solutions to improve the sustainability profile of extruded snacks.

Global Extruded Snack Food Market Trends

With the globalisation of the food palate, key players are introducing innovative and new flavours such as tandoori, sriracha, truffle, and chimichurri to appeal to adventurous consumers seeking international and diverse tastes. Manufacturers are also adding regional or local flavours such as Italian herbs, Indian masala, and Mexican queso to cater to specific preferences of customers.

The extruded snack food market expansion is being fuelled by the rising demand for low-sugar or sugar-free options amid growing health concerns. Hence, key players are incorporating natural sweeteners such as coconut sugar, monk fruit, and stevia into extruded snacks. Moreover, the increasing vegan and vegetarian population is boosting the development of plant-based extruded snacks with flavours like plant protein, nut-based cheeses, and tempeh seasoning.

Global Extruded Snack Food Industry Segmentation

The EMR’s report titled “Global Extruded Snack Food Market Report and Forecast 2025-2034” offers a detailed analysis of the market based on the following segments:

Market Breakup by Material

• Potato
• Corn
• Rice
• Tapioca
• Mixed Grains
• Others

Market Breakup by Type

• Simply Extruded
• Expanded
• Co-Extruded

Market Breakup by Extrusion Method

• Single Screw Processing
• Twin Screw Processing

Market Breakup by Distribution Channel

• Supermarkets/Hypermarkets
• Convenience Stores
• Speciality Food Stores
• Online Retail
• Others

Market Breakup by Region

• North America
• Europe
• Asia Pacific
• Latin America
• Middle East and Africa

Global Extruded Snack Food Market Share 

As per the extruded snack food market analysis, single-screw extruders offer lower capital costs and ease of usage. They are widely used to produce expanded snacks using basic formulations, typically with granular free-flowing materials such as maize grits. Meanwhile, twin-screw extruders, although more expensive than single-screw extruders, produce higher-quality items and boast excellent adaptability. They can process a complex range of ingredients such as starches and oat flour, among others.

Competitive Landscape

Key extruded snack food market players are focusing on flavour and texture innovations to appeal to adventurous snackers and gain a competitive advantage. With the growing health consciousness, extruded snack food companies are also launching healthy variants of extruded snacks.

Baker Perkins

Headquartered in Peterborough, United Kingdom, and established in 1904, Baker Perkins is one of the prominent food processing equipment suppliers in the world. Various confectionery, bread, biscuits, and breakfast cereal companies rely on the company’s technology. Baker Perkins is also involved in the manufacturing of a comprehensive range of twin-screw extruders aimed at powder coating production.

Chipita S.A.

Chipita S.A., owned by Mondelēz International, is a company that is engaged in producing and marketing snacks. A leader in the Central and Eastern European croissants and baked snacks category, the company’s portfolio includes 7Days, Fineti, and Chipicao. Established in 1973, its products are delivered in over 50 countries.

Bunge North America, Inc.

Bunge North America, Inc., headquartered in Missouri, United States, is an agribusiness business that is engaged in the purchase, handling, and storing of agricultural commodities. With its history dating back to 1923, the company supplies processed and raw agricultural commodities and specialised food ingredients to customers in the food processing, poultry, bakery, and foodservice sectors.

Clextral

Clextral, headquartered in Firminy, France, is a global leader in twin-screw extrusion technology. It offers innovative solutions for different sectors, including chemicals, mechanical engineering, food, and metallurgy, among others. Founded in 1956, its core expertise includes the designing of food production lines and the development of safety pumps.
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