Global Electric Vehicle Wiring Harness Market Research Report 2025(Status and Outlook)

Global Electric Vehicle Wiring Harness Market Research Report 2025(Status and Outlook)

Report Overview

The Electric Vehicle (EV) Wiring Harness Market is an essential component of the broader electric vehicle industry, playing a crucial role in the functioning of electric and hybrid vehicles. As electrification becomes mainstream in the automotive sector, the demand for specialized wiring harnesses capable of handling high-voltage power systems has increased significantly. Wiring harnesses are essential for the safe transmission of electrical signals and power throughout the vehicle, connecting various electronic components, sensors, motors, and controllers.

While the electrification of automobiles has become the mainstream of future automobile development, it will also help the development of energy high-voltage wiring harnesses. Whether it is a pure electric new energy vehicle or a hybrid new energy vehicle, new energy vehicles require various types of high-voltage wiring harnesses. Different from the 12V voltage used in traditional fuel vehicles, the operating voltage of the power battery of new energy vehicles can reach 400V or even higher 600V, 800V, so a high-voltage wiring harness is needed to transmit the power of the power battery to the power-consuming equipment. From the specific application point of view, high-voltage wiring harnesses are generally divided into five categories: power battery high-voltage wiring harness, motor controller high-voltage wiring harness, fast charging socket wiring harness, slow charging socket wiring harness, air conditioning system wiring harness and charging high-voltage wiring harness. With the continuous penetration of new energy vehicles, the market demand for high-voltage wiring harnesses continues to increase.

Automotive wiring harnesses are automotive parts and are in the middle of the entire automotive industry chain. Its upstream is copper, rubber, chemical products, etc., and its downstream is vehicle manufacturers and some parts and components suppliers. The raw materials for wiring harness production are mainly wires, terminals, sheaths and other items, and the materials involved are mainly copper, rubber, plastic, etc. The downstream is mainly composed of domestic and foreign automobile manufacturers, supplemented by some parts and components suppliers. Vehicle manufacturers have strong negotiation power in price games; parts suppliers are mainly first-tier suppliers that cooperated with vehicle manufacturers in the previous period.

Lightweighting is one of the important technical paths for new energy vehicles to save energy, reduce consumption, and increase driving range. For every 10% weight reduction of new energy vehicles, the driving range can be increased by 5%-6%. The weight of the automotive wiring harness accounts for about 1-2% of the weight of the vehicle. The wiring harness used in a high-end car reaches 2 kilometers, weighing 20 to 30 kilograms. The increasing complexity of automotive electronic functions has led to an increase in the weight of the wiring harness. In addition to upgrading the distributed electronic and electrical architecture of the vehicle to a centralized electronic and electrical architecture, another way to control the total mass of the wiring harness is to use aluminum instead of copper to make the wiring harness.

Aluminum wires have obvious advantages in lightweighting and economy

Aluminum wires are about 50% lighter than copper wires with the same conductivity. The density of aluminum is 2.7g/cm^3, and the density of copper is 8.9g/cm^3. Under the same volume, the mass of aluminum is less than one-third of that of copper. Even if we consider the poor conductivity of aluminum and increase its cross-sectional area, aluminum conductors are still about 50% lighter than equivalent copper conductors. Aluminum is in sufficient supply and easy to obtain, with obvious economic advantages. Copper resources are limited, and China is a country with scarce copper resources. According to data from the U.S. National Resources Bureau in 2015, the global copper reserves are about 700 million tons, while China only accounts for 30 million tons. The price of aluminum has better cost control than copper. Overall, the price of aluminum is about one-fourth of that of copper. Due to the larger cross-sectional area of ​​aluminum conductors under the same performance requirements, the demand for insulation and protection materials of aluminum core cables has increased slightly, which has correspondingly reduced the price advantage of aluminum conductors. At present, the price of aluminum alloy cables on the market is generally only about 75% of that of copper core cables.

This report provides a deep insight into the global Electric Vehicle Wiring Harness market covering all its essential aspects. This ranges from a macro overview of the market to micro details of the market size, competitive landscape, development trend, niche market, key market drivers and challenges, SWOT analysis, value chain analysis, etc.

The analysis helps the reader to shape the competition within the industries and strategies for the competitive environment to enhance the potential profit. Furthermore, it provides a simple framework for evaluating and accessing the position of the business organization. The report structure also focuses on the competitive landscape of the Global Electric Vehicle Wiring Harness Market, this report introduces in detail the market share, market performance, product situation, operation situation, etc. of the main players, which helps the readers in the industry to identify the main competitors and deeply understand the competition pattern of the market.

In a word, this report is a must-read for industry players, investors, researchers, consultants, business strategists, and all those who have any kind of stake or are planning to foray into the Electric Vehicle Wiring Harness market in any manner.

Global Electric Vehicle Wiring Harness Market: Market Segmentation Analysis

The research report includes specific segments by region (country), manufacturers, Type, and Application. Market segmentation creates subsets of a market based on product type, end-user or application, Geographic, and other factors. By understanding the market segments, the decision-maker can leverage this targeting in the product, sales, and marketing strategies. Market segments can power your product development cycles by informing how you create product offerings for different segments.

Key Company

Aptiv plc

Yazaki Corporation

Yura Corporation

Lear Corporation

Leoni AG

Coroplast Fritz Müller GmbH & Co. KG-

Furukawa Electric

Dräxlmaier

Fujikura

Kyungshin Corporation

Sumitomo Electric Industries, Inc.

TE Connectivity

Coficab

Kunshan Huguang Auto Harness Co., Ltd.

Henan Tianhai Electric Co., Ltd.

Shenzhen Uniconn Technology Co., Ltd.

Yura Corporation

Kromberg & Schuber Group

Market Segmentation (by Type)

Copper core

Aluminum core

Others

Market Segmentation (by Application)

Passenger cars

Commercial vehicles

Other

Geographic Segmentation

North America (USA, Canada, Mexico)

Europe (Germany, UK, France, Russia, Italy, Rest of Europe)

Asia-Pacific (China, Japan, South Korea, India, Southeast Asia, Rest of Asia-Pacific)

South America (Brazil, Argentina, Columbia, Rest of South America)

The Middle East and Africa (Saudi Arabia, UAE, Egypt, Nigeria, South Africa, Rest of MEA)

Key Benefits of This Market Research:

Industry drivers, restraints, and opportunities covered in the study

Neutral perspective on the market performance

Recent industry trends and developments

Competitive landscape & strategies of key players

Potential & niche segments and regions exhibiting promising growth covered

Historical, current, and projected market size, in terms of value

In-depth analysis of the Electric Vehicle Wiring Harness Market

Overview of the regional outlook of the Electric Vehicle Wiring Harness Market:

Key Reasons to Buy this Report:

Access to date statistics compiled by our researchers. These provide you with historical and forecast data, which is analyzed to tell you why your market is set to change

This enables you to anticipate market changes to remain ahead of your competitors

You will be able to copy data from the Excel spreadsheet straight into your marketing plans, business presentations, or other strategic documents

The concise analysis, clear graph, and table format will enable you to pinpoint the information you require quickly

Provision of market value (USD Billion) data for each segment and sub-segment

Indicates the region and segment that is expected to witness the fastest growth as well as to dominate the market

Analysis by geography highlighting the consumption of the product/service in the region as well as indicating the factors that are affecting the market within each region

Competitive landscape which incorporates the market ranking of the major players, along with new service/product launches, partnerships, business expansions, and acquisitions in the past five years of companies profiled

Extensive company profiles comprising of company overview, company insights, product benchmarking, and SWOT analysis for the major market players

The current as well as the future market outlook of the industry concerning recent developments which involve growth opportunities and drivers as well as challenges and restraints of both emerging as well as developed regions

Includes in-depth analysis of the market from various perspectives through Porter’s five forces analysis

Provides insight into the market through Value Chain

Market dynamics scenario, along with growth opportunities of the market in the years to come

Chapter Outline

Chapter 1 mainly introduces the statistical scope of the report, market division standards, and market research methods.

Chapter 2 is an executive summary of different market segments (by region, product type, application, etc), including the market size of each market segment, future development potential, and so on. It offers a high-level view of the current state of the Electric Vehicle Wiring Harness Market and its likely evolution in the short to mid-term, and long term.

Chapter 3 makes a detailed analysis of the market's competitive landscape of the market and provides the market share, capacity, output, price, latest development plan, merger, and acquisition information of the main manufacturers in the market.

Chapter 4 is the analysis of the whole market industrial chain, including the upstream and downstream of the industry, as well as Porter's five forces analysis.

Chapter 5 introduces the latest developments of the market, the driving factors and restrictive factors of the market, the challenges and risks faced by manufacturers in the industry, and the analysis of relevant policies in the industry.

Chapter 6 provides the analysis of various market segments according to product types, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different market segments.

Chapter 7 provides the analysis of various market segments according to application, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different downstream markets.

Chapter 8 provides a quantitative analysis of the market size and development potential of each region and its main countries and introduces the market development, future development prospects, market space, and capacity of each country in the world.

Chapter 9 introduces the basic situation of the main companies in the market in detail, including product sales revenue, sales volume, price, gross profit margin, market share, product introduction, recent development, etc.

Chapter 10 provides a quantitative analysis of the market size and development potential of each region in the next five years.

Chapter 11 provides a quantitative analysis of the market size and development potential of each market segment (product type and application) in the next five years.

Chapter 12 is the main points and conclusions of the report. Show more