Italy Home Textile Market Overview, 2030

The sandwich panels market in the U.S. began to develop during the construction surge of the mid-20th century when there was a rise in the need for building solutions that were quick to install and energy-efficient. These panels were first used in industrial buildings and cold storage facilities, but they encountered initial problems like inadequate fire resistance, worries over insulation effectiveness, and moisture-related durability issues. To overcome these challenges, companies created various panel types, including those with polyurethane PU, polyisocyanurate PIR, and mineral wool cores, each tailored to optimize insulation, fire safety, and mechanical strength. In technical terms, sandwich panels consist of a core that is insulated and secured between two rigid outer layers, typically made of steel or aluminum, producing a composite material that is both lightweight and robust. This construction method addressed practical issues faced by U.S. industries by enhancing temperature management, cutting energy usage, and allowing for faster building processes compared to traditional materials. Their advantages were especially important in commercial constructs, storage facilities, and cold chain logistics, where keeping environments regulated and minimizing costs was essential. Over the years, improvements in adhesives, low-VOC solutions, and high R-value cores greatly boosted panel functionalities, rendering them both eco-friendly and more efficient. Innovation in the U.S. further progressed towards fire-resistant PIR panels and moisture-proof designs, complying with tougher safety regulations while prolonging the lifespan of products. The timeline of adoption demonstrates this ongoing advancement transitioning from basic insulation methods in factories to advanced systems utilized in contemporary commercial buildings, housing projects, and energy-efficient infrastructures. Nowadays, sandwich panels in the U.S. are distinguished not only for their insulating capabilities but also for offering advantages like cost efficiency, design versatility, and durability over the long term.

According to the research report, ""US Sandwich Panels Market Overview, 2030,"" published by Bonafide Research, the US Sandwich Panels market is anticipated to grow at more than 7.62% CAGR from 2025 to 2030. Recent trends include the development of environmentally friendly panels that utilize recycled cores and low-VOC facings, demonstrating a shift towards greater sustainability. Prominent U.S. manufacturers like Kingspan, Metl-Span, and others now provide advanced prefab and modular panels, including versions specifically designed for cold storage, commercial warehouses, and data centers. Notably, innovations in smart panel technology are noteworthy integrated temperature and humidity sensors that facilitate predictive maintenance and energy efficiency. Due to the growth in e-commerce warehousing, there has been a rise in demand for lightweight, high-R-value panels, prompting suppliers to create roofing retrofit systems that fulfill energy-efficiency compliance incentives and passive-building standards.At the same time, the retrofit market is experiencing swift growth, with newly developed lightweight, insulated roofing panels crafted for straightforward installation on pre-existing buildings. These offerings capitalize on energy-efficiency rebates while adhering to ASHRAE and IBC/ASTM E84 fire-safety criteria, thereby ensuring performance and compliance. The cold-chain logistics sector is also on the rise, supported by UL and FM-certified sandwich panels that deliver dependable thermal and fire safeguarding. Numerous opportunities exist within modular building industries, spanning modular healthcare and educational establishments to temporary commercial structures, all dependent on fast installation and effective thermal performance. U.S. sandwich panels market showcases a vibrant environment the intersection of sustainability, smart technology, and energy regulations is spurring innovation and creating new applications. With leading companies proactively responding to the increase in e-commerce and retrofit needs and with regulatory systems like NFPA, UL/FM, IBC, and ASHRAE shaping product development the market appears set for ongoing growth and diversification in the upcoming years.

US Sandwich Panels by Core Materials is divided into Expanded Polystyrene, Mineral Wool, Polyisocyanurate. EPS is affordable and light, typically adhering to ASTM C578 standards for thermal insulation. However, it often necessitates treatments or coverings to satisfy strict fire-resistance evaluations like ASTM E84, as its flame spread index can present challenges. On the other hand, Mineral Wool is naturally non-combustible and complies well with fire regulations such as NFPA 285 and ASTM E136, rendering it particularly appropriate for environments requiring heightened fire protection, though its thermal conductivity exceeds that of PIR and PU, needing thicker panels for comparable R-values. PIR panels provide a compromise between insulation effectiveness and fire safety; they are built to meet ASTM C1289 standards and can secure Class A fire ratings under ASTM E84, offering improved dimensional stability and lower smoke production compared to PU. PU cores are appreciated for their high R-value per inch and alignment with ASTM C591, offering remarkable energy savings under guidelines such as ASHRAE 90.1, although their fire resistance is not as effective as that of PIR, often requiring protective facings or additives to meet code standards. As energy efficiency guidelines evolve within the U.S. and internationally, manufacturers are pushed to enhance R-values, minimize thermal bridging, and use low-VOC adhesives while conforming to regulations like the International Building Code IBC. Mineral Wool stands out for fire safety, PIR and PU lead in energy efficiency, while EPS remains a budget-friendly option, with all materials assessed through ASTM standards to balance safety, sustainability, and energy savings in contemporary building practices.

In the US market for sandwich panels, by materials is divided into aluminum, cement board, and steel are essential in influencing factors like longevity, fire safety, appearance, and their appropriateness for various applications. Aluminum facings are known for their light weight, resistance to corrosion, and ease of manufacturing, making them suitable for clean environments, cold storage, and architectural projects where hygiene, reflectivity, and design options are crucial. They meet the standards set by ASTM B209 regarding mechanical properties and surface finish, and their inherent resistance to oxidation guarantees a long lifespan in moist or chemically aggressive settings. Nevertheless, aluminum’s lower structural capacity compared to steel may restrict its application in demanding industrial or weight-bearing roles. Cement board facings, conversely, are appreciated for their non-combustible nature, stability dimensionally, and their ability to withstand moisture, pests, and mold. By conforming to ASTM C1186 standards, these boards improve the fire safety rating of sandwich panels, making them popular in façades, wall coverings, and moist environments like food processing plants. Their density is greater than metal facings, but this compromise is reasonable when fire safety and durability are the main priorities. Steel facings are the most commonly used due to their high strength, capacity for structural loads, and cost-effectiveness. Galvanized or pre-coated steel sheets that meet ASTM A653 or ASTM A792 offer protection against rust, weather effects, and impacts, making them ideal for warehouses, industrial buildings, and expansive roofs. The rigidity of steel enhances the flatness of panels and their dimensional stability, supporting trends in modular and prefabricated construction. Aluminum is superior for light and corrosion-prone applications, cement board excels in fire resistance and moisture endurance, while steel serves as the structural foundation for large industrial and commercial projects.

The US Sandwich panels by application is divided into clean rooms, cold storage, floors, roofs, and walls according to ASHRAE and DOE standards. The use of insulation in clean rooms, cold storage, floors, roofs, and walls is regulated by strict ASHRAE standards and U.S. Department of Energy DOE guidelines, which focus on energy efficiency, temperature control, and adherence to safety as well as performance standards. In clean rooms, proper insulation is vital for keeping the temperature and humidity levels steady, in terms to maintaining air-tight seals that reduce the entry of particles; panels featuring high R-values and low-VOC adhesives follow ASHRAE Standard 170, addressing ventilation and energy efficiency needs. Cold storage installations require insulation with extremely low thermal conductivity to avoid energy loss and frost formation; ASHRAE 90.1 calls for consistent insulation systems with advanced cores such as PIR or PU to meet specific U-value requirements, while DOE recommendations stress reducing energy costs throughout the product lifecycle. For floors, insulation plays roles in both thermal protection and sound dampening, especially within refrigerated or climate-controlled areas; adherence to ASHRAE 90.2 for residential and light commercial setups helps limit heat movement through the building's exterior. Roofs, being major areas for heat gain and loss, are managed under ASHRAE 189.1 for high-efficiency buildings and DOE codes for commercial structures, mandating continuous insulation, reflective finishes, and high R-values to lessen HVAC demands while enhancing building performance. Lastly, walls are the most prevalent insulation use in construction; ASHRAE 90.1 sets out minimum insulation levels based on climate zones, guaranteeing alignment with DOE energy conservation objectives. Across all these areas, insulation not only aids in lowering operational expenses but also promotes sustainability, allowing for LEED credits and compliance with modern energy regulations.

The US sandwich panels by end user sector is divided into commercial, industrial, and residential sectors, with a focus on federal and state incentives. The integration of modern insulation and sandwich panel systems throughout the commercial, industrial, and residential sectors in the United States is significantly shaped by a blend of market needs and federal and state incentive structures aimed at promoting energy efficiency and sustainability objectives. Within the commercial sector, the motivation for adoption revolves around enhancements to building exteriors in offices, retail spaces, hospitals, and schools. Federal incentives provided by the Energy Policy Act EPAct Section 179D allow for tax deductions on energy-efficient building envelopes, which encompass insulated walls and roofing, while state initiatives, such as California’s Title 24 Building Energy Efficiency Standards, further enforce the uptake of high-performance insulation. In the industrial sector, cold storage, warehouses, and manufacturing facilities are the main users, with adoption supported by initiatives from the DOE Advanced Manufacturing Office that encourage high-performance insulation systems aimed at reducing operating expenses and carbon emissions. Industrial usage is also enhanced by utility rebate options in states like New York, Texas, and Illinois, which incentivize businesses to utilize high R-value panels that align with or go beyond ASHRAE 90.1 standards. For the residential sector, incentives like the DOE Weatherization Assistance Program WAP and tax credits from the Inflation Reduction Act IRA facilitate insulation improvements, particularly for families with low to moderate incomes. States such as Massachusetts and Oregon bolster this with residential energy efficiency rebates through programs like Mass Save and Energy Trust of Oregon. Collectively, these federal and state efforts foster widespread adoption commercial properties focus on compliance and cost savings, industrial settings aim for durability and energy performance, and residential homes utilize incentives to lessen utility expenses while achieving climate goals.


Considered in this report
• Historic Year: 2019
• Base year: 2024
• Estimated year: 2025
• Forecast year: 2030

Aspects covered in this report
• Sandwich Panels Market with its value and forecast along with its segments
• Various drivers and challenges
• On-going trends and developments
• Top profiled companies
• Strategic recommendation

By Core Materials
• Expanded Polystyrene
• Mineral Wool
• Polyisocyanurate
• Polyurethane

By Facing Materials
• Aluminum
• Cement Board
• Steel

By Applications
• Clean Rooms
• Cold Storage
• Floors
• Roof
• Walls

By End Use Sectors
• Commercial
• Industrial
• Residential

Considered in this report
• Historic Year: 2019
• Base year: 2024
• Estimated year: 2025
• Forecast year: 2030

Aspects covered in this report
• Home Textile Market with its value and forecast along with its segments
• Various drivers and challenges
• On-going trends and developments
• Top profiled companies
• Strategic recommendation

Product Type
• Bed Linen & Bed Spread
• Bath & toilet Linen
• Kitchen Linen
• Upholstery
• Floor

By End User
• Residential
• Commercial

By Distribution Channel
• Super/Hypermarkets
• Specialty Stores
• Online
• Other Channels  Show more