India Twin Screw Extruder Market Overview, 2030

The Extended Producer Responsibility EPR requirements set after 2016 and the swift increase in pharmaceutical production, India has seen a significant rise in the installations of twin-screw extruders TSEs. This growth is especially evident in the areas of packaging, masterbatch compounding, and hot-melt extrusion HME for generic medications. The contemporary development of the sector has relied heavily on local original equipment manufacturers OEMs and public sector enterprises PSUs, which have supplied affordable machinery to local businesses. Initial entry into the market encountered a major challenge: the presence of mixed-quality feedstock in recycling and compounding processes. This prompted the uptake of sophisticated venting systems and side-feeder modules designed to manage moisture, volatile compounds, and varying bulk densities effectively. Currently, TSE use that impacts throughput is primarily found among Tier-2 and Tier-3 converters that provide flexible and rigid packaging solutions for fast-moving consumer goods FMCG brands, as well as among generic pharmaceutical manufacturers using GMP-compliant co-rotating lines for the ongoing HME production of solid dispersions and taste-masked act-release formulations. These user groups appreciate the balance between performance and cost-effectiveness, often requiring machinery that allows for quick changes and has low maintenance needs. In terms of research and development, Indian OEMs and suppliers of tooling are focusing on abrasion-resistant metallurgical barrels and, in particular, hardened screw components to lengthen service life while processing mineral-filled compounds, glass-reinforced polymers, or abrasive recycled materials. This emphasis helps to maintain cost efficiency and product quality in operations with high output volumes. Compliance standards fulfill two purposes: BIS Bureau of Indian Standards certification ensures safety and performance of machinery used for plastics and packaging, while adherence to Good Manufacturing Practice GMP is required for pharmaceuticals, thus affecting the design of equipment, choice of materials, and documentation processes.

According to the research report, ""India Twin Screw Extruder Market Overview, 2030,"" published by Bonafide Research, the India Twin Screw Extruder market is expected to reach a market size of more than USD 240 Million by 2030. The market features a mix of international brands that utilize sophisticated process-control technologies and modular screw configurations, alongside robust local firms like STEER and specialized small-scale OEMs, which serve research and development, pilot projects, and specialized compounding requirements. Particularly strong growth is seen in FMCG packaging and medical equipment. In the FMCG sector, TSEs are used for the production of high-volume masterbatches, compounding barrier films, and incorporating recycled materials to fulfill sustainability goals set by brand owners. Within medical devices, the exact compounding of engineered polymers and biodegradable materials is creating new sources of revenue, supported by the growing med-tech manufacturing sector in India. The implementation of HME in the pharmaceutical sector is transforming equipment needs toward GMP-compliant systems with advanced torque and temperature management, which facilitates the steady production of solid dispersions and formulations with controlled release. An essential competitive edge is found in the regulatory landscape. The streamlined process for obtaining Bureau of Indian Standards BIS certification for plastics and packaging tools, along with quicker Good Manufacturing Practice GMP validations in pharmaceuticals, is shortening the time required to bring new installations to market. These regulatory advancements are also reducing the rejection rates during acceptance tests, enhancing the return on investment for both domestic manufacturers and those focusing on exports. With the recycling capacity driven by EPR, the pharmaceutical industry's transition to continuous production, and the new opportunities arising in FMCG and med-tech, India’s TSE market is transforming from a cost-focused equipment domain into a diverse and innovation-driven field.

In India's market for twin-screw extruders TSE, by product is divided into co - rotating and counter-rotating. Co-rotating intermeshing designs have established leading roles in the production of masterbatch compounds and pharmaceutical generics. Meanwhile, counter-rotating systems continue to play a significant role in the manufacturing of PVC pipes for irrigation purposes. Co-rotating extruders, which feature screws spinning in the same direction, provide the necessary high shear, thorough mixing, and accurate temperature management essential for the even distribution of pigments, fillers, and additives in masterbatch operations that cater to fast-moving consumer goods FMCG, consumer products, and film converters. In the pharmaceutical generics sector, good manufacturing practice GMP-compliant co-rotating hot melt extrusion HME lines facilitate the continuous handling of solid dispersions, taste-masked active ingredients, and controlled release formulations, incorporating modular screw elements that allow for quick transitions between different products. Their built-in self-cleaning feature reduces the risk of cross-contamination, enhancing consistent quality while achieving high production rates. On the other hand, counter-rotating twin-screw extruders, which operate with screws turning in opposite directions, are particularly effective in PVC processing especially for large-diameter pipes vital to India's agricultural industry. Their design features lower shear rates and positive displacement movements, which help maintain the thermal stability of PVC, decrease the risk of degradation, and provide the melt pressure necessary for precision in downstream calibration. Both conical and parallel screw designs are fine-tuned for high-output, continuous production, making them especially suitable for rural development projects where cost-effectiveness and durability are critical. This division demonstrates a clear connection between screw design and specific application needs: co-rotating machines excel in tasks that require vigorous mixing, versatility in formulas, and adherence to strict quality regulations, while counter-rotating systems reign in the production of high-volume, heat-sensitive PVC materials.

The twin-screw extruder TSE market in India by end-use is divided into Plastic & Polymer Processing, Food Processing, Pharmaceutical, Chemical, Rubber and Others caters to a wide range of end-user categories, each demonstrating unique processing characteristics and growth drivers. In the plastics sector, demand is primarily related to fast-moving consumer goods FMCG packaging, where high-capacity co-rotating systems blend masterbatches, barrier materials, and recycled products to help brand owners achieve sustainability goals and fulfill extended producer responsibility EPR requirements. Within the food industry, TSEs are utilized to create fortified snacks, including extrusion-cooked cereals, puffed items, and instant mixes, with controlled shear and heat processes that maintain nutrient levels and ensure uniform texture. In pharmaceuticals, the swift adoption of hot-melt extrusion HME in the production of generics is propelling investments in good manufacturing practice GMP-compliant, modular co-rotating systems for the continuous manufacture of solid dispersions, taste-masked active ingredients, and controlled-release formulations. The chemicals sector is primarily driven by color dispersion processes, where accurate distribution of pigments and additives in engineering plastics supports various industries from consumer products to industrial parts. In the rubber industry, TSEs are used for manufacturing automotive and tire compounds, providing consistent filler mixing, enhanced abrasion resistance, and reliable curing properties, which are vital for safety and performance. The others category is increasingly influenced by agro-plastics, such as mulch films, irrigation pipes, and controlled-degradation items; in this area, extruders tailored for agricultural applications are designed to ensure compatibility between bio-based and conventional materials, often incorporating UV stabilizers. Throughout all sectors, processors in India gain from a combination of international OEM technology and local engineering expertise, which enhances adaptability and regulatory compliance.

Considered in this report
• Historic Year: 2019
• Base year: 2024
• Estimated year: 2025
• Forecast year: 2030

Aspects covered in this report
• Twin Screw Extruder Market with its value and forecast along with its segments
• Various drivers and challenges
• On-going trends and developments
• Top profiled companies
• Strategic recommendation

By Product
• Co-rotating
• Counter-rotating

By End-use
• Plastic & Polymer Processing
• Food Processing
• Pharmaceutical
• Chemical
• Rubber
• Others Show more