Global TPU Films for EV Battery Protection Market Size Study & Forecast, by Type and Application, and Regional Forecasts 2025–2035

Global TPU Films for EV Battery Protection Market is valued at approximately USD 16 billion in 2024 and is expected to grow at a compelling CAGR of 6.70% during the forecast period from 2025 to 2035. Thermoplastic polyurethane (TPU) films have gained considerable traction in the EV sector due to their outstanding chemical resistance, flexibility, abrasion tolerance, and mechanical strength. Specifically engineered to act as protective layers over battery cells and modules, these films play an essential role in enhancing thermal management, electrical insulation, and structural integrity in modern EV battery packs. The exponential rise in EV production, combined with the intensifying demand for high-performance battery safety materials, continues to steer market growth across the globe.

As governments tighten emissions regulations and automotive OEMs aggressively pivot toward full-scale electrification, the spotlight has shifted to advanced battery safety technologies. TPU films have emerged as an indispensable material component for electric vehicle battery protection, not just for shielding batteries from environmental factors but also for improving their lifecycle and reliability. Innovations in polycaprolactone-based TPU and eco-friendly polyether TPU films are increasingly being adopted to meet the performance benchmarks of next-gen EV batteries. Moreover, the growing importance of lightweight materials in EVs has further reinforced the preference for TPU films over traditional alternatives, owing to their excellent weight-to-durability ratio.

Regionally, the Asia Pacific dominates the global TPU films for EV battery protection market and is anticipated to maintain its leadership throughout the forecast period. China, Japan, and South Korea are leading the charge, bolstered by massive EV production hubs, domestic battery manufacturers, and favorable policy incentives that support EV ecosystem expansion. Meanwhile, North America is rapidly catching up, fueled by infrastructure investments, clean mobility mandates, and local manufacturing incentives under policies like the U.S. Inflation Reduction Act. Europe is also witnessing significant momentum due to stringent carbon neutrality goals and strong consumer demand for sustainable mobility solutions. These combined regional trends are laying a strong foundation for TPU films to become the gold standard in EV battery protection.

Major market player included in this report are:
• Covestro AG
• BASF SE
• Lubrizol Corporation
• Huntsman Corporation
• American Polyfilm Inc.
• Epurex Films GmbH
• 3M Company
• Avery Dennison Corporation
• PAR Group
• SWM International
• RTP Company
• Permali Gloucester Ltd.
• Suzhou New Mstar Technology Ltd.
• Xionglin Technology Co., Ltd.
• Polyfilm Group

Global TPU Films for EV Battery Protection Market Report Scope:
• Historical Data – 2023, 2024
• Base Year for Estimation – 2024
• Forecast period – 2025–2035
• Report Coverage – Revenue forecast, Company Ranking, Competitive Landscape, Growth factors, and Trends
• Regional Scope – North America; Europe; Asia Pacific; Latin America; Middle East & Africa

The objective of the study is to define market sizes of different segments & countries in recent years and to forecast the values for the coming years. The report is designed to incorporate both qualitative and quantitative aspects of the industry within the countries involved in the study. The report also provides detailed information about crucial aspects, such as driving factors and challenges, which will define the future growth of the market. Additionally, it incorporates potential opportunities in micro-markets for stakeholders to invest, along with a detailed analysis of the competitive landscape and product offerings of key players.

The detailed segments and sub-segments of the market are explained below:

By Type:
• Polyester TPU Films
• Polyether TPU Films
• Polycaprolactone TPU Films

By Application:
• EV Battery Module Protection
• EV Cell Wrapping
• Thermal Insulation
• Others

By Region:

North America
• U.S.
• Canada

Europe
• UK
• Germany
• France
• Spain
• Italy
• Rest of Europe

Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• Rest of Asia Pacific

Latin America
• Brazil
• Mexico

Middle East & Africa
• UAE
• Saudi Arabia
• South Africa
• Rest of Middle East & Africa

Key Takeaways:
• Market Estimates & Forecast for 10 years from 2025 to 2035.
• Annualized revenues and regional level analysis for each market segment.
• Detailed analysis of geographical landscape with Country level analysis of major regions.
• Competitive landscape with information on major players in the market.
• Analysis of key business strategies and recommendations on future market approach.
• Analysis of competitive structure of the market.
• Demand side and supply side analysis of the market.

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