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Electric Motors for IC Engine Vehicles Market by Type (AC, DC), Power Rating (High Voltage, Low Voltage, Medium Voltage), Cooling Type, Vehicle Type, Sales Channel - Global Forecast 2025-2032

Publisher 360iResearch
Published Dec 01, 2025
Length 189 Pages
SKU # IRE20622363

Description

The Electric Motors for IC Engine Vehicles Market was valued at USD 1.78 billion in 2024 and is projected to grow to USD 1.89 billion in 2025, with a CAGR of 7.54%, reaching USD 3.19 billion by 2032.

A clear orienting overview of how electrified motor integration into conventional powertrains is redefining engineering priorities procurement strategies and aftermarket services

The integration of electric motors into internal combustion engine vehicles is reshaping powertrain architectures, aftermarket strategies, and supplier relationships across the automotive value chain. As manufacturers and service providers explore electrified auxiliaries, mild-hybrid assist systems, and retrofittable modules, technical choices around motor topology, cooling approach, and control electronics carry direct implications for reliability, packaging, and cost. These technology trade-offs are converging with evolving regulatory expectations, changing consumer preferences for efficiency, and heightened attention to total lifecycle emissions, creating a dynamic environment for designers and procurement teams alike.

Progress in materials, semiconductor power electronics, and thermal management is compressing historical barriers to adoption, while established engineering disciplines such as NVH mitigation and durability testing are being re-applied to these new assemblies. Consequently, stakeholders must navigate a layered landscape where component selection, supplier risk management, and integration strategy determine whether electrified solutions deliver the intended benefits across vehicle portfolios. This introduction frames the subsequent analysis by outlining the technical and commercial vectors that will most influence decisions over the near term.

How converging advances in motor design power electronics and modular architectures are reshaping supplier models vehicle integration practices and aftermarket capabilities

The landscape for electric motors intended for internal combustion engine applications is undergoing transformative shifts driven by three convergent forces: advances in power-dense motor designs, democratization of affordable power electronics, and a stronger focus on modular system architectures. Motor architectures such as synchronous and induction topologies are being optimized for packaging and control, while brushless direct current architectures are enabling higher reliability and lower maintenance in retrofit and auxiliary applications. These technical shifts are accompanied by changes in supplier models, where vertically integrated automotive suppliers partner with specialized motor manufacturers to accelerate time-to-market and reduce integration risk.

Simultaneously, aftermarket channels and authorized service networks are evolving their capabilities to support electrified components with new diagnostic tools, training programs, and parts inventory strategies. Commercial vehicle electrification trials and targeted passenger car implementations are prompting engineers to reconsider cooling strategies, with liquid cooling increasingly favored for sustained duty cycles and high-power applications. This evolution is also prompting OEMs and fleet operators to re-examine lifecycle cost models, leading to new contracting and warranty structures that reward demonstrable reliability and reduced operational expense. Taken together, these shifts are altering product road maps, procurement priorities, and the competitive dynamics among suppliers and service providers.

An assessment of how tariff shifts in the United States in 2025 reconfigured sourcing decisions supplier qualification timelines and aftermarket repair strategies

United States tariff adjustments in 2025 introduced a pronounced inflection point for supply chain planning and sourcing strategies for electric motors incorporated into internal combustion engine vehicles. The tariff changes affected key imported components including finished motors, rotor and stator laminations, and certain control electronics, compelling many buyers to reassess sourcing geographies and component localization strategies. As a result, procurement organizations rapidly modeled alternative sourcing scenarios to mitigate landed-cost increases and reduce exposure to iterative tariff policy shifts.

In response to the tariff environment, several manufacturers accelerated qualification of regional suppliers and strengthened dual-sourcing arrangements to maintain continuity while limiting single-origin exposure. Engineering teams prioritized design adjustments to accommodate locally available components without compromising thermal or mechanical performance. At the same time, aftermarket providers expanded their repair and remanufacturing capabilities to retain serviceability within domestic markets, reducing dependency on cross-border shipments for replacement modules. These actions reflect a pragmatic adaptation to tariff-driven commercial realities: companies are balancing near-term cost pressures with longer-term supply resilience and regulatory compliance, and they are updating contracting, inventory, and validation practices to reflect that balance.

Detailed segmentation-driven insights that explain how type vehicle class power rating cooling approach and sales channel shape motor selection validation and service models

Segment-specific technical and commercial dynamics underpin the adoption pathways for electric motors in traditional vehicle platforms, and a granular view of these segments clarifies where demand drivers, engineering constraints, and service models diverge. Based on type, AC motors and DC motors present different trade-offs: AC options split into induction and synchronous machines, offering distinct benefits in efficiency and control complexity, while DC choices divide into brushed and brushless designs, with brushless variants emphasizing longevity and reduced maintenance burdens. Designers select among these options by balancing control sophistication, packaging, and expected duty cycles.

When viewed by vehicle type, commercial vehicles impose heavy duty-cycle and thermal management requirements, which separate heavy commercial from light commercial use cases and demand robust liquid cooling and redundancy strategies. Passenger cars, divided into compact, luxury, and midsize segments, present segmentation-driven priorities where compact vehicles prioritize cost and packaging, luxury vehicles emphasize refinement and NVH control, and midsize choices seek a middle ground of performance and cost. Two-wheelers split into high engine capacity and low engine capacity categories, each with differing expectations for peak torque delivery and weight sensitivity. Power rating also materially influences design choices across high voltage, medium voltage, and low voltage bands, which shape insulation systems, safety architectures, and integration with vehicle electrical architectures. Cooling type delineates application boundaries between air-cooled solutions favored for simplicity and lower cost, and liquid-cooled approaches required for sustained high-load operations. Finally, sales channel dynamics differentiate OEM-specified programs from aftermarket and service-led offerings, with aftermarket further segmenting into authorized service networks and independent service providers that carry discrete implications for warranty, parts distribution, and training investments.

Regional dynamics and regulatory contrasts across the Americas Europe Middle East & Africa and Asia-Pacific that determine supplier strategies and integration priorities

Regional dynamics continue to exert a decisive influence on technology adoption pathways, supplier footprints, and regulatory compliance requirements for electric motors integrated into conventional vehicle platforms. In the Americas, industrial-scale manufacturing capability, a mature aftermarket, and concentrated fleet operators create an environment where reliability and serviceability are prioritized, and where localization of supply can rapidly follow procurement initiatives. Manufacturers operating here often structure partnerships to support domestic remanufacturing and to shorten lead times for high-demand components.

Europe, Middle East & Africa presents a heterogeneous landscape where regulatory variation and environmental mandates in core European markets drive stringent durability and emissions-related testing, while Middle Eastern and African markets emphasize robustness and service network expansion under challenging climates. These regional differences push suppliers to offer modular variants and adaptable thermal management solutions. Asia-Pacific shows a wide spectrum from high-volume manufacturing hubs to burgeoning vehicle electrification initiatives, compelling suppliers to maintain flexible cost structures and scalable production systems to serve both large OEM programs and extensive two-wheeler markets. Across all regions, local regulations, infrastructure maturity, and fleet composition continue to influence the pace and form of motor deployment.

How integrated manufacturing capabilities power electronics expertise and collaborative service networks determine competitive advantage across OEM and aftermarket channels

Competitive positioning in the electric motor ecosystem is defined by a blend of classical manufacturing excellence and emergent capabilities in power electronics, thermal engineering, and systems integration. Firms that historically specialized in motor winding and magnetic materials are increasingly pairing with electronics and software providers to create integrated motor-inverter assemblies that reduce system complexity for vehicle integrators. At the same time, tiered suppliers and aftermarket specialists are investing in diagnostic platforms and repair methodologies to sustain long lifecycle value for fleet operators.

Strategic collaboration is emerging as a central organizing principle. Engineering partnerships between component manufacturers and vehicle OEMs focus on co-development to meet exacting NVH and packaging requirements, while procurement alliances prioritize supply continuity and validation speed. Service networks that successfully blend authorized channels with trained independent providers gain competitive advantage through broader reach and improved parts availability. In this environment, firms that combine precision manufacturing, rapid prototyping, and deep systems knowledge are best positioned to capture value across OEM programs and aftermarket applications.

Practical and prioritized actions for executives to strengthen supply resilience design modularity and aftermarket readiness across electrified motor programs

Industry leaders should pursue a multi-dimensional strategy that balances localization, technology modularity, and service readiness to capture opportunities in electrified motor applications for traditional vehicles. Prioritize qualification of regional suppliers and establish dual-source pathways to secure inputs that are sensitive to trade-policy variation, while concurrently validating alternative material and control suppliers to minimize single-point failures. Invest in modular motor architectures that allow rapid adaptation between air-cooled and liquid-cooled variants and between voltage classes so that a single platform can address diverse vehicle segments.

Operationally, embed aftermarket readiness into product development by equipping service networks with diagnostic tools, parts kits, and training modules, thereby preserving aftermarket revenue potential and reducing total cost of ownership for operators. Cultivate partnerships with semiconductor and power-electronics providers to co-develop motor-inverter pairings that streamline integration and improve efficiency. Finally, incorporate tariff and regulatory scenario planning into procurement and product roadmaps so that strategic decisions reflect both short-term policy realities and long-term resilience objectives.

A transparent mixed-method methodology combining primary validation interviews technical literature review and traceable component-level analysis for actionable insights

This research synthesis employs a mixed-method approach combining primary engagement with industry stakeholders and secondary analysis of technical literature and regulatory documentation, organized to produce actionable insights. Primary inputs include structured interviews with engineers, procurement leads, and service network managers, alongside validation workshops with systems integrators to test assumptions about control strategies and cooling requirements. These engagements inform technical comparisons and highlight real-world constraints around packaging, NVH, and serviceability.

Secondary methods include component-level materials analysis, review of certification and safety standards relevant to voltage bands and cooling approaches, and examination of public policy instruments that influence cross-border trade and aftermarket operations. Data triangulation is used to reconcile supplier capability statements with observed performance criteria from field-level case studies. Throughout the methodology, emphasis is placed on reproducibility and traceability of assumptions so decision-makers can adapt findings to their own technical baselines and procurement frameworks.

A synthesis emphasizing how integrated engineering procurement and aftermarket readiness convert technical choices into sustainable competitive advantage

Understanding the evolving role of electric motors in internal combustion engine vehicles requires synthesizing technical nuance with commercial realities. Design choices - from choosing between synchronous and induction machines to selecting air-cooled versus liquid-cooled thermal strategies - are not purely technical; they cascade into procurement, warranty, and service models. Likewise, tariff dynamics and regional regulatory diversity materially affect where and how components are sourced and serviced, and they necessitate a strategic blend of localization and supplier diversification.

Moving from insight to execution depends on integrating cross-functional teams around shared performance targets that include reliability, NVH, and serviceability, and on embedding scenario-based planning into product and procurement roadmaps. Companies that align engineering rigor with pragmatic supply-chain resilience and that actively prepare aftermarket channels for new electromechanical components will have a distinct advantage in delivering reliable, cost-effective solutions across commercial, passenger, and two-wheeler applications.

Note: PDF & Excel + Online Access - 1 Year

Table of Contents

189 Pages
1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Integration of high efficiency permanent magnet motors into mild hybrid drivetrains for improved fuel economy
5.2. Development of cost effective induction motors for start stop and regenerative braking applications in commercial vehicles
5.3. Advances in 48 volt electric motor systems enabling compact and lightweight mild hybrid vehicle architectures
5.4. Implementation of ultracapacitor based energy storage to support peak power demands in electric motor assisted internal combustion vehicles
5.5. Adoption of digital twin technology for predictive maintenance and performance optimization of hybrid electric motor systems
5.6. Use of additive manufacturing to produce lightweight stators and rotors for electric motors in passenger cars
5.7. Collaboration between OEMs and semiconductor suppliers to integrate SiC based inverters for electric motor efficiency gains
5.8. Standardization efforts for modular electric motor platforms to reduce development time and production costs across vehicle segments
5.9. Expansion of retrofit electric motor kits for commercial fleets seeking to meet tightening emissions regulations
5.10. Integration of advanced thermal management solutions to sustain continuous torque output in high performance hybrid drivetrains
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Electric Motors for IC Engine Vehicles Market, by Type
8.1. AC
8.1.1. Induction
8.1.2. Synchronous
8.2. DC
8.2.1. Brushed
8.2.2. Brushless
9. Electric Motors for IC Engine Vehicles Market, by Power Rating
9.1. High Voltage
9.2. Low Voltage
9.3. Medium Voltage
10. Electric Motors for IC Engine Vehicles Market, by Cooling Type
10.1. Air Cooled
10.2. Liquid Cooled
11. Electric Motors for IC Engine Vehicles Market, by Vehicle Type
11.1. Commercial Vehicle
11.1.1. Heavy Commercial
11.1.2. Light Commercial
11.2. Passenger Car
11.2.1. Compact
11.2.2. Luxury
11.2.3. Midsize
11.3. Two Wheeler
11.3.1. High Engine Capacity
11.3.2. Low Engine Capacity
12. Electric Motors for IC Engine Vehicles Market, by Sales Channel
12.1. Aftermarket
12.1.1. Authorized Service
12.1.2. Independent Service
12.2. OEM
13. Electric Motors for IC Engine Vehicles Market, by Region
13.1. Americas
13.1.1. North America
13.1.2. Latin America
13.2. Europe, Middle East & Africa
13.2.1. Europe
13.2.2. Middle East
13.2.3. Africa
13.3. Asia-Pacific
14. Electric Motors for IC Engine Vehicles Market, by Group
14.1. ASEAN
14.2. GCC
14.3. European Union
14.4. BRICS
14.5. G7
14.6. NATO
15. Electric Motors for IC Engine Vehicles Market, by Country
15.1. United States
15.2. Canada
15.3. Mexico
15.4. Brazil
15.5. United Kingdom
15.6. Germany
15.7. France
15.8. Russia
15.9. Italy
15.10. Spain
15.11. China
15.12. India
15.13. Japan
15.14. Australia
15.15. South Korea
16. Competitive Landscape
16.1. Market Share Analysis, 2024
16.2. FPNV Positioning Matrix, 2024
16.3. Competitive Analysis
16.3.1. BorgWarner Inc.
16.3.2. Bosch Limited
16.3.3. Continental AG
16.3.4. Denso Corporation
16.3.5. Hitachi Astemo Ltd.
16.3.6. Johnson Electric Holdings Limited
16.3.7. Mabuchi Motor Co. Ltd.
16.3.8. Mitsuba Corporation
16.3.9. Mitsubishi Electric Corporation
16.3.10. Nidec Corporation
16.3.11. Robert Bosch GmbH
16.3.12. Valeo SA
16.3.13. ZF Friedrichshafen AG
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