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Thermal Spray Coating Market Size By Material (Metal [Nickel, Stainless Steel, Aluminum, Tribological Materials, Molybdenum, Titanium], Polymer [Polytetrafluoroethylene, Polyethylene, Polyester], Ceramics [Zirconia, Titania, Alumina, Chromia, Yttria], Int

Thermal Spray Coating Market Size By Material (Metal [Nickel, Stainless Steel, Aluminum, Tribological Materials, Molybdenum, Titanium], Polymer [Polytetrafluoroethylene, Polyethylene, Polyester], Ceramics [Zirconia, Titania, Alumina, Chromia, Yttria], Intermetallic [Ti-Al, Ni-Ti, Ni-Al, Fe-Al]), By Process (Combustion Flame [Low Velocity, High Velocity, Detonation], Electrical Energy [Two-Wire Electric Arc Spraying, Plasma Spraying, Cold Spray]), By End-Use Industry (Aerospace & Defense [Turbine Blades, Flame Tubes, HPT Outer Stationery Seal], Automotive [Turbochargers, Oxygen Sensors, Alternator Covers], Healthcare [Medical Products Packaging, Instrument], Energy & Power [Industrial Gas, Steam & Water Turbines, Pumps & Shafts], Electronics [Semiconductor Capital Equipment, Dielectric]), Agricultural Machinery [Agricultural Threshing Equipment, Turbo Compressors]), Industry Analysis Report, Regional Outlook (U.S., Canada, Germany, UK, France, Italy, Russia, Poland, China, India, Japan, South Korea, Australia, Brazil, Argentina, Mexico, Saudi Arabia, UAE, South Africa), Growth Potential, Price Trends, Competitive Market Share & Forecast, 2017 - 2024

Rising thermal spray coating applications scope in several industries including aerospace and automotive owing to improved wear protection & chemical resistance will fuel market growth. Superior surface coating preference to enhance machinery components performance and reduce replacement cost in energy & gas sector will support industry expansion.

Technology advancements including the introduction of HVOF process has significantly replaced conventional hard chrome plating process by delivering low processing time. Benefits including minimal environmental effects, cost-effectiveness and high performance of machinery is expected to instigate thermal spray coating market.

Metals are anticipated to register a growth over 9.5% up to 2024. Surging demand for strong finishing metal finishing for large structures including bridges and offshore oil platforms will stimulate thermal spray coating market growth. This material is extensively used in automotive and healthcare industries to provide enhanced thermal barrier protection and anti-corrosion on finishing surfaces.

Ceramic material was valued over USD 3 billion in 2016 owing to its superior adhesive bonding; high temperature resistance and high oxidation resistance properties. Ceramic provides robust surfaces to numerous automotive components, including diesel engine pistons, valves and cylinders. Increasing adoption of this material in aerospace engine systems, turbine blades and flame tubes to deliver better heat resistance will propel thermal spray coating market.

Plasma process will witness high growth over the forecast timespan owing to its multi functionality features with metal and ceramics materials to provide aesthetic and clean surfaces. It is widely utilized in jet engines to prevent from high temperature of the combustion gases. Key properties including denser and tougher coverings makes the product more lucrative for aerospace industry.

Combustion flame process is projected to surpass 9 billion sales by 2024. Surge in machinery component repair works in industrial pumps and steel blowers has fueled demand for high surface bonding processes. Clean and uniform surfaces obtained through this high strength process on several metal machineries will positively impact thermal spray coating market penetration.

The automotive industry will observe a CAGR over 8.5% by 2024 owing to rising demand for passenger and commercial vehicles with durable coated components. Improved maintainability and reliability along with enhanced product life cycle will propel industry. Furthermore, high resistance towards scratch and decomposition on several automotive machineries will foster thermal spray coating market expansion.

Aerospace components are generally subjected to harsh environments with extremely high heat and pressure. Thereby, increasing demand for shielding engine components from corrosion and heat will propel product demand. Key aerospace components that require these covering processes include high-pressure turbine seals, oil seals, bearings, compressor seals and rotor-path linings.

North America is estimated to be worth more than USD 2.3 billion in 2016 due to increasing requirement to achieve cost optimization in aerospace & defense and power industry. Enhanced aircraft performance at competitive prices while attaining all required regulatory, manufacturing protocols is expected to positively influence thermal spray coating market share.

Global thermal spray coating market share is slightly consolidated with presence of few international players and large number of regional participants. Key industry players include Oerlikon Metco, Cincinnati, H.C. Starck, Bodycote, and Praxair Surface Technologies. Other prominent players include Metallization, Thermion, Plasma-Tec, General Magnaplate, ASB Industries.


Chapter 1 Methodology & Scope
1.1 Methodology
1.1.1 Initial data exploration
1.1.2 Statistical model and forecast
1.1.3 Industry Insights and validation
1.1.4 Definitions & assumptions
1.1.5 Forecast parameters & considerations
1.2 Data Sources
1.2.1 Primary
1.2.2 Secondary
Chapter 2 Executive Summary
2.1 Thermal spray coating industry 3600 synopsis, 2013 - 2024
2.1.1 Business trends
2.1.2 Material trends
2.1.3 Process trends
2.1.4 End-use industry trends
2.1.5 Regional trends
Chapter 3 Thermal Spray Coating Industry Insights
3.1 Industry segmentation
3.2 Industry landscape, 2013- 2024
3.3 Industry ecosystem analysis
3.3.1 Distribution channel analysis
3.3.2 Profit margin trends
3.3.3 Vendor matrix
3.4 Technology landscape
3.4.1 Combustion flame
3.4.1.1 Low velocity
3.4.1.2 The High-Velocity Oxygen Fuel (HVOF)
3.4.1.3 Detonation
3.4.2 Electrical energy
3.4.2.1 Two-wire electric arc spraying
3.4.2.2 Plasma spray
3.4.2.3 Cold spray
3.5 Regulatory landscape
3.5.1 North America
3.5.1.1 Spray Finishing Using Flammable and Combustible Materials - Regulations (Standards - 29 CFR) – Standard Number: 1910.107 - Occupational Safety and Health Standards (OSHA)
3.5.1.2 National Emission Standards for Hazardous Air Pollutants: Area Source Standards for Nine Metal Fabrication and Finishing Source Categories - 40 CFR Part 63 - Environmental Protection Agency (EPA)
3.5.1.3 Clean Air Act Amendments of 1990 - Environmental Protection Agency (EPA)
3.5.2 Europe
3.5.2.1 REACH (EC 1907/2006) Regulation – European Chemicals Agency (ECHA) – European Union (EU)
3.5.3 Asia Pacific
3.5.3.1 VOC Regulation of Honk Kong
3.5.3.2 National Industrial Chemicals Notification and Assessment Scheme (NICNAS) – Australia
3.5.4 Latin America
3.5.4.1 Administrative Rule 319 - National Chemical Safety Commission – Brazil
3.5.5 Middle East & Africa
3.5.5.1 Regulation DD-19.0: Hazardous/Dangerous Chemical Storage Warehouse- Saudi Standards, Metrology and Quality Organization (SASO) and Government of Dubai
3.6 Industry best practices & key buying criteria
3.7 Pricing analysis, by region
3.7.1 North America
3.7.2 Europe
3.7.3 APAC
3.7.4 LATAM
3.7.5 MEA
3.7.6 Cost structure analysis
3.8 Innovation & sustainability
3.8.1 Thermal spray of repair and protective coatings
3.8.2 Innovation in the process of thermal spraying coatings by University of Occupational Safety Management, Poland
3.8.3 NASA on Indian made thermal spray coating technology for spacecraft
3.9 Industry impact forces
3.9.1 Growth drivers
3.9.1.1 Shifting trends to attain cost optimization in North American aerospace industry
3.9.1.2 Expansion of European healthcare industry
3.9.1.3 Rising automotive production in APAC
3.9.1.4 Opportunities in the LATAM oil & gas industry
3.9.1.5 Growth in the MEA aviation Industry
3.9.2 Industry pitfall & challenges
3.9.2.1 Emergence of liquid coatings as better substitute
3.9.2.2 Lack of technical expertise
3.10 Global industrial coatings market overview (Parent market outlook)
3.10.1 Global industrial coatings market estimates & forecast, 2013-2024 (USD Billion)
3.10.2 Trends
3.10.3 Consumer requirements
3.11 Growth potential analysis
3.12 Competitive landscape, 2016
3.12.1 Market share analysis, 2016
3.12.2 Key stakeholders
3.12.3 Strategy dashboard
3.12.4 Thermal spray coating suppliers, by region
3.12.5 Thermal spray coating distributors, by region
3.12.6 Thermal spray coating potential customers, by region
3.13 Porter’s analysis
3.14 PESTEL analysis
Chapter 4 Thermal Spray Coating Market, By Material
4.1 Global thermal spray coating market share by material, 2016 & 2024
4.2 Metal
4.2.1 Thermal spray coating market estimates and forecast from metal, 2013 – 2024, (Kilo Tons) (USD Million)
4.2.2 Thermal spray coating market estimates and forecast from metal by region, 2013-2024, (Kilo Tons) (USD Million)
4.2.3. Nickel
4.2.3.1. Market estimates and forecast, 2013 - 2024
4.2.3.2. Market estimates and forecast, by region, 2013 – 2024
4.2.4. Stainless steel
4.2.4.1. Market estimates and forecast, 2013 - 2024
4.2.4.2. Market estimates and forecast, by region, 2013 – 2024
4.2.5. Aluminum
4.2.5.1. Market estimates and forecast, 2013 - 2024
4.2.5.2. Market estimates and forecast, by region, 2013 – 2024
4.2.6. Tribological materials (Stellite, Tribaloy)
4.2.6.1. Market estimates and forecast, 2013 - 2024
4.2.6.2. Market estimates and forecast, by region, 2013 – 2024
4.2.7. Molybdenum
4.2.7.1. Market estimates and forecast, 2013 - 2024
4.2.7.2. Market estimates and forecast, by region, 2013 – 2024
4.2.8. Titanium
4.2.8.1. Market estimates and forecast, 2013 - 2024
4.2.8.2. Market estimates and forecast, by region, 2013 – 2024
4.2.9. Others (Zinc, Copper)
4.2.9.1. Market estimates and forecast, 2013 - 2024
4.2.9.2. Market estimates and forecast, by region, 2013 – 2024
4.3 Polymer
4.3.1 Thermal spray coating market estimates and forecast from polymer, 2013 – 2024, (Kilo Tons) (USD Million)
4.3.2 Thermal spray coating market estimates and forecast from polymer by region, 2013-2024, (Kilo Tons) (USD Million)
4.3.3. Polytetrafluoroethylene (PTFE)
4.3.3.1. Market estimates and forecast, 2013 - 2024
4.3.3.2. Market estimates and forecast, by region, 2013 – 2024
4.3.4. Polyethylene
4.3.4.1. Market estimates and forecast, 2013 - 2024
4.3.4.2. Market estimates and forecast, by region, 2013 – 2024
4.3.5. Polyester
4.3.5.1. Market estimates and forecast, 2013 - 2024
4.3.5.2. Market estimates and forecast, by region, 2013 – 2024
4.3.6. Other
4.3.6.1. Market estimates and forecast, 2013 - 2024
4.3.6.2. Market estimates and forecast, by region, 2013 – 2024
4.4 Ceramics
4.4.1 Thermal spray coating market estimates and forecast from ceramics, 2013 – 2024, (Kilo Tons) (USD Million)
4.4.2 Thermal spray coating market estimates and forecast from ceramics by region, 2013-2024, (Kilo Tons) (USD Million)
4.4.3. Zirconia
4.4.3.1. Market estimates and forecast, 2013 - 2024
4.4.3.2. Market estimates and forecast, by region, 2013 – 2024
4.4.4. Titania
4.4.4.1. Market estimates and forecast, 2013 - 2024
4.4.4.2. Market estimates and forecast, by region, 2013 – 2024
4.4.5. Alumina
4.4.5.1. Market estimates and forecast, 2013 - 2024
4.4.5.2. Market estimates and forecast, by region, 2013 – 2024
4.4.6. Chromia
4.4.6.1. Market estimates and forecast, 2013 - 2024
4.4.6.2. Market estimates and forecast, by region, 2013 – 2024
4.4.7. Yttria
4.4.7.1. Market estimates and forecast, 2013 - 2024
4.4.7.2. Market estimates and forecast, by region, 2013 – 2024
4.4.8. Others (Lanthanum oxide, silicon dioxide)
4.4.8.1. Market estimates and forecast, 2013 - 2024
4.4.8.2. Market estimates and forecast, by region, 2013 – 2024
4.5 Intermetallic
4.5.1 Thermal spray coating market estimates and forecast from intermetallic, 2013 – 2024, (Kilo Tons) (USD Million)
4.5.2 Thermal spray coating market estimates and forecast from intermetallic by region, 2013-2024, (Kilo Tons) (USD Million)
4.5.3. Ti-Al
4.5.3.1. Market estimates and forecast, 2013 - 2024
4.5.3.2. Market estimates and forecast, by region, 2013 – 2024
4.5.4. Ni-Ti
4.5.4.1. Market estimates and forecast, 2013 - 2024
4.5.4.2. Market estimates and forecast, by region, 2013 – 2024
4.5.5. Ni-Al
4.5.5.1. Market estimates and forecast, 2013 - 2024
4.5.5.2. Market estimates and forecast, by region, 2013 – 2024
4.5.6. Fe-Al
4.5.6.1. Market estimates and forecast, 2013 - 2024
4.5.6.2. Market estimates and forecast, by region, 2013 – 2024
4.5.7. Others (Cu-Al-Ni, Ni-Cr)
4.5.7.1. Market estimates and forecast, 2013 - 2024
4.5.7.2. Market estimates and forecast, by region, 2013 – 2024
4.6 Others (alloys, carbides)
4.6.1 Thermal spray coating market estimates and forecast from other materials, 2013 – 2024, (Kilo Tons) (USD Million)
4.6.2 Thermal spray coating market estimates and forecast from other materials by region, 2013-2024, (Kilo Tons) (USD Million)
Chapter 5 Thermal Spray Coating Market, By Process
5.1 Global thermal spray coating market share by process, 2016 & 2024
5.2 Combustion flame
5.2.1 Thermal spray coating market estimates and forecast from combustion flame, 2013 – 2024, (Kilo Tons) (USD Million)
5.2.2 Thermal spray coating market estimates and forecast from combustion flame by region, 2013-2024, (Kilo Tons) (USD Million)
5.2.3. Low velocity
5.2.3.1. Market estimates and forecast, 2013 - 2024
5.2.3.2. Market estimates and forecast, by region, 2013 – 2024
5.2.4. High velocity
5.2.4.1. Market estimates and forecast, 2013 - 2024
5.2.4.2. Market estimates and forecast, by region, 2013 – 2024
5.2.4.3. High velocity oxy-fuel spray (HVOF)
5.2.4.3.1. Market estimates and forecast, 2013 - 2024
5.2.4.3.2. Market estimates and forecast, by region, 2013 – 2024
5.2.4.4. High velocity air-fuel spray (HVAF)
5.2.4.4.1. Market estimates and forecast, 2013 - 2024
5.2.4.4.2. Market estimates and forecast, by region, 2013 – 2024
5.2.4.5. High-volume low-pressure spray (HVLP)
5.2.4.5.1. Market estimates and forecast, 2013 - 2024
5.2.4.5.2. Market estimates and forecast, by region, 2013 – 2024
5.2.5. Detonation
5.2.5.1. Market estimates and forecast, 2013 - 2024
5.2.5.2. Market estimates and forecast, by region, 2013 – 2024
5.3 Electrical energy
5.3.1 Thermal spray coating market estimates and forecast from electrical energy, 2013 – 2024, (Kilo Tons) (USD Million)
5.3.2 Thermal spray coating market estimates and forecast from electrical energy by region, 2013-2024, (Kilo Tons) (USD Million)
5.3.3. Two-wire electric arc spraying
5.3.3.1. Market estimates and forecast, 2013 - 2024
5.3.3.2. Market estimates and forecast, by region, 2013 – 2024
5.3.4. Plasma spraying
5.3.4.1. Market estimates and forecast, 2013 - 2024
5.3.4.2. Market estimates and forecast, by region, 2013 – 2024
5.3.5. Cold spray
5.3.5.1. Market estimates and forecast, 2013 - 2024
5.3.5.2. Market estimates and forecast, by region, 2013 – 2024
Chapter 6 Thermal Spray Coating Market, By End-Use Industry
6.1 Global thermal spray coating market share by end-use industry, 2016 & 2024
6.2 Aerospace & defense
6.2.1 Thermal spray coating market estimates and forecast from aerospace & defense, 2013 – 2024, (Kilo Tons) (USD Million)
6.2.2 Thermal spray coating market estimates and forecast from aerospace & defense by region, 2013-2024, (Kilo Tons) (USD Million)
6.2.3. Turbine blades
6.2.3.1. Market estimates and forecast, 2013 - 2024
6.2.3.2. Market estimates and forecast, by region, 2013 – 2024
6.2.4. Flame tubes
6.2.4.1. Market estimates and forecast, 2013 - 2024
6.2.4.2. Market estimates and forecast, by region, 2013 – 2024
6.2.5. HPT outer stationery seal
6.2.5.1. Market estimates and forecast, 2013 - 2024
6.2.5.2. Market estimates and forecast, by region, 2013 – 2024
6.3 Automotive
6.3.1 Thermal spray coating market estimates and forecast from automotive, 2013 – 2024, (Kilo Tons) (USD Million)
6.3.2 Thermal spray coating market estimates and forecast from automotive by region, 2013-2024, (Kilo Tons) (USD Million)
6.3.3. Turbochargers
6.3.3.1. Market estimates and forecast, 2013 - 2024
6.3.3.2. Market estimates and forecast, by region, 2013 – 2024
6.3.4. Oxygen sensors
6.3.4.1. Market estimates and forecast, 2013 - 2024
6.3.4.2. Market estimates and forecast, by region, 2013 – 2024
6.3.5. Alternator covers
6.3.5.1. Market estimates and forecast, 2013 - 2024
6.3.5.2. Market estimates and forecast, by region, 2013 – 2024
6.4 Healthcare
6.4.1 Thermal spray coating market estimates and forecast from healthcare, 2013 – 2024, (Kilo Tons) (USD Million)
6.4.2 Thermal spray coating market estimates and forecast from healthcare by region, 2013-2024, (Kilo Tons) (USD Million)
6.4.3. Medical products packaging
6.4.3.1. Market estimates and forecast, 2013 - 2024
6.4.3.2. Market estimates and forecast, by region, 2013 – 2024
6.4.4. Instrument coating
6.4.4.1. Market estimates and forecast, 2013 - 2024
6.4.4.2. Market estimates and forecast, by region, 2013 – 2024
6.5 Energy & power
6.5.1 Thermal spray coating market estimates and forecast from energy & power, 2013 – 2024, (Kilo Tons) (USD Million)
6.5.2 Thermal spray coating market estimates and forecast from energy & power by region, 2013-2024, (Kilo Tons) (USD Million)
6.5.3. Industrial gas, steam & water turbines
6.5.3.1. Market estimates and forecast, 2013 - 2024
6.5.3.2. Market estimates and forecast, by region, 2013 – 2024
6.5.4. Pumps & shafts
6.5.4.1. Market estimates and forecast, 2013 - 2024
6.5.4.2. Market estimates and forecast, by region, 2013 – 2024
6.6 Electronics
6.6.1 Thermal spray coating market estimates and forecast from electronics, 2013 – 2024, (Kilo Tons) (USD Million)
6.6.2 Thermal spray coating market estimates and forecast from electronics by region, 2013-2024, (Kilo Tons) (USD Million)
6.6.3. Semiconductor capital equipment
6.6.3.1. Market estimates and forecast, 2013 - 2024
6.6.3.2. Market estimates and forecast, by region, 2013 – 2024
6.6.4. Dielectric coatings
6.6.4.1. Market estimates and forecast, 2013 - 2024
6.6.4.2. Market estimates and forecast, by region, 2013 – 2024
6.7 Agricultural machinery
6.7.1 Thermal spray coating market estimates and forecast from agricultural machinery, 2013 – 2024, (Kilo Tons) (USD Million)

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