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Thermal Barrier Coatings: Global Markets

Thermal Barrier Coatings: Global Markets

The global market for thermal barrier coatings (TBCs) totaled $834.9 million in 2016 and should total nearly $1.1 billion in 2021 at a five-year compound annual growth rate (CAGR) of 5.6%, through 2021.

Report Includes
An overview of the global markets for thermal barrier coatings (TBC)
Analyses of global market trends, with data from 2015 and 2016, and projections of compound annual growth rates (CAGRs) through 2021
Provide a detailed and comprehensive multi-client study of the market for thermal barrier coating technologies
Extensive quantification of the important facets of market developments in the industry
Discussion of the merits and future prospects of the thermal barrier coating technologies business
Overview of international U.S. patents pertaining to TBC technology
Profiles of major manufacturers and suppliers related to TBC


Report Scope
The scope of this report is comprehensive, covering the present status of and future prospects for thermal barrier coating technologies. The scope of the report includes thermal barrier coating technologies applied to gas turbines for aircraft, gas turbines for power generation and industrial gas turbines and diesel engines for marine and other application.

The report identifies and evaluates thermal barrier coating technology markets with keen potential for growth. The study also provides extensive quantification of the many important facets of market developments for advanced thermal barrier coating technologies development.

In addition to thermal barrier coating technologies, it also covers the many issues concerning the merits and future prospects of the thermal barrier coating technologies business, including corporate strategies, information technologies and the means for providing these highly advanced products and service offerings. It also covers in detail the economic and technological issues regarded by many as critical to the industry’s current state of change.

The report provides a review of the thermal barrier coating technologies industry and its structure, and the OEMs, MROs, manufacturers of PMA equipment and surface technology expert coaters involved in providing these coatings. The competitive position of the main players in the TBC market is well protected due to license restrictions by OEMs (e.g., GE Aviation, Pratt & Whitney, Rolls-Royce, Safran) for sharing TBC solutions for hot section gas turbine for aircraft, particularly the high-pressure blades and vanes.

Manufacturers of PMA parts have received approval through aircraft regulating agencies such as the Federal Aviation Administration (FAA), European Aviation Safety Agency (EASA) and National Aero and Defense Contractors Accreditation Program (Nadcap). This has narrowed down the competition in TBC related solutions applied to gas turbines used in aircraft. On the other hand, gas turbines used in the power generation industry and other industrial stationary applications have a large number of approved MROs globally to repair and recoat the thermal barrier coatings on the hot section of gas turbines that undergo high-pressure blade/vane repair. These MROs follow approved quality certification procedures of OEMs (e.g., GE, Siemens, Rolls-Royce) for the bond coat and top coat.

The forecast tables represent the estimated value of the thermal barrier coating technologies added to the components of gas turbines and diesel engines as manufactured by the OEMs, MROs, PMA parts companies and coaters. In this report, the term revenue is equivalent to, and is used interchangeably with purchases, demand and sales. All growth rates mentioned in the tables and text are based on compound annual growth rates (CAGRs) from 2016 through 2021. Because current 2016 dollar measures are used, these growth rates thus reflect the growth in volume or real growth, including the effects of price changes and changes in product/service mix.

CHAPTER 1 INTRODUCTION
STUDY GOAL AND OBJECTIVES
REASONS FOR DOING THE STUDY
INTENDED AUDIENCE
SCOPE OF THE REPORT
METHODOLOGY
INFORMATION SOURCES
ANALYST'S CREDENTIALS
RELATED BCC RESEARCH REPORTS
BCC RESEARCH WEBSITE
DISCLAIMER
COMPETITIVE LANDSCAPE AND KEY VENDORS
CHAPTER 2 EXECUTIVE SUMMARY
SUMMARY TABLE GLOBAL MARKET FOR THERMAL BARRIER COATING TECHNOLOGIES BY APPLICATION INDUSTRY, THROUGH 2021 ($ MILLIONS)
SUMMARY FIGURE GLOBAL MARKET FOR THERMAL BARRIER COATING TECHNOLOGIES BY APPLICATION INDUSTRY, 2015-2021 ($ MILLIONS)
CHAPTER 3 OVERVIEW
COMPETITIVE LANDSCAPE AND KEY VENDORS
AIRCRAFT INDUSTRY
OEMs
MROs
PMA Parts Providers
POWER GENERATION INDUSTRY AND INDUSTRY USE OF GAS TURBINES
OEMs
MROs
PMA Parts Providers
MARINE DIESEL ENGINES
CHAPTER 4 MARKET SEGMENTATION
THERMAL BARRIER COATING MARKET BY ARCHITECTURE
TABLE 1 GLOBAL MARKET FOR THERMAL BARRIER COATINGS BY ARCHITECTURE, THROUGH 2021 ($ MILLIONS)
FIGURE 1 GLOBAL MARKET SHARE FOR THERMAL BARRIER COATINGS BY ARCHITECTURE, 2016 AND 2021 (%)
THERMAL BARRIER COATING MARKET BY APPLICATION INDUSTRY
TABLE 3 GLOBAL MARKET FOR TBC TECHNOLOGIES BY APPLICATION INDUSTRY, THROUGH 2021 ($ MILLIONS)
FIGURE 2 GLOBAL MARKET SHARE FOR TBC TECHNOLOGIES BY APPLICATION INDUSTRY, 2016 AND 2021 (%)
BASIS OF THE CALCULATION OF THE MARKET SIZES OF INDUSTRY APPLICATIONS OF TBC IN 2016
Aircraft Industry
TABLE 4 BASIS OF THE CALCULATION OF THE MARKET SIZE OF THERMAL BARRIER COATING APPLICATIONS IN AIRCRAFT GAS TURBINES, 2016 ($ MILLIONS)
Power Generation Industry and Industrial Gas Turbines
TABLE 5 BASIS OF THE CALCULATION OF THE MARKET FOR TBC APPLICATIONS IN POWER GENERATION GAS TURBINES, 2016 ($ MILLIONS)
Marine Diesel Engine Industry
TABLE 6 BASIS OF THE CALCULATION OF THE MARKET FOR THERMAL BARRIER COATING APPLICATIONS IN SPECIAL DIESEL ENGINES, 2016 ($ MILLIONS)
THERMAL BARRIER COATING MARKET BY DEPOSITION PROCESS
TABLE 7 GLOBAL MARKET FOR THERMAL BARRIER COATINGS BY DEPOSITION PROCESS, THROUGH 2021 ($ MILLIONS)
FIGURE 3 GLOBAL MARKET SHARE FOR THERMAL BARRIER COATING BY DEPOSITION PROCESS, 2016 AND 2021 (%)
THERMAL BARRIER COATING MARKET BY DEPOSITION PROCESS
EB-PVD Thermal Barrier Coatings
TABLE 8 GLOBAL MARKET FOR EB-PVD THERMAL BARRIER COATINGS BY APPLICATION INDUSTRY, THROUGH 2021 ($ MILLIONS)
LPPS Thermal Barrier Coatings
TABLE 9 GLOBAL MARKET FOR LPPS THERMAL BARRIER COATINGS BY APPLICATION INDUSTRY, THROUGH 2021 ($ MILLIONS)
APS Thermal Barrier Coatings
TABLE 10 GLOBAL MARKET FOR APS THERMAL BARRIER COATINGS BY APPLICATION INDUSTRY, THROUGH 2021 ($ MILLIONS)
HVOF Thermal Barrier Coatings
TABLE 11 GLOBAL MARKET FOR HVOF THERMAL BARRIER COATINGS BY INDUSTRY APPLICATION, THROUGH 2021 ($ MILLIONS)
THERMAL BARRIER COATING MARKET BY TYPE OF PROVIDER
AIRCRAFT APPLICATIONS BY TYPE OF PROVIDER
Global Market
TABLE 12 GLOBAL MARKET FOR THERMAL BARRIER COATINGS IN AIRCRAFT GAS TURBINE APPLICATIONS BY TYPE OF PROVIDER, THROUGH 2021 ($ MILLIONS)
FIGURE 4 GLOBAL MARKET SHARE FOR TBC IN AIRCRAFT GAS TURBINE APPLICATIONS BY TYPE OF PROVIDER, 2016 AND 2021(%)
Regional Markets
TABLE 13 REGIONAL MARKETS FOR THERMAL BARRIER COATINGS IN AIRCRAFT GAS TURBINE APPLICATIONS, THROUGH 2021 ($ MILLIONS)
FIGURE 5 REGIONAL MARKETS FOR THERMAL BARRIER COATINGS IN AIRCRAFT GAS TURBINE APPLICATIONS, 2016 AND 2021 (%)
POWER GENERATION APPLICATIONS BY TYPE OF PROVIDER
Global Market
TABLE 14 GLOBAL MARKET FOR THERMAL BARRIER COATINGS IN POWER GENERATION GAS TURBINE APPLICATIONS BY TYPE OF PROVIDER, THROUGH 2021 ($ MILLIONS)
FIGURE 6 GLOBAL MARKET FOR THERMAL BARRIER COATINGS IN POWER GENERATION GAS TURBINE APPLICATIONS BY TYPE OF PROVIDER, 2016 AND 2021 (%)
Regional Markets
TABLE 15 REGIONAL MARKETS FOR THERMAL BARRIER COATINGS IN POWER GENERATION GAS TURBINE APPLICATIONS, THROUGH 2021 ($ MILLIONS)
FIGURE 7 REGIONAL MARKETS FOR THERMAL BARRIER COATINGS IN POWER GENERATION GAS TURBINE APPLICATIONS, 2016 AND 2021 (%)
THERMAL BARRIER COATINGS IN MARINE DIESEL ENGINE APPLICATIONS BY TYPE OF PROVIDER
Global Market
TABLE 16 GLOBAL MARKET FOR THERMAL BARRIER COATINGS IN MARINE DIESEL ENGINE APPLICATIONS BY TYPE OF PROVIDER, THROUGH 2021 ($ MILLIONS)
Regional Markets
TABLE 17 REGIONAL MARKETS FOR THERMAL BARRIER COATINGS IN MARINE DIESEL ENGINE APPLICATIONS, THROUGH 2021 ($ MILLIONS)
FIGURE 8 REGIONAL MARKETS FOR THERMAL BARRIER COATINGS IN MARINE DIESEL ENGINE APPLICATIONS, 2016 AND 2021 (%)
TBC APPLICATIONS IN THE HOT SECTION COMPONENTS OF AIRCRAFT GAS TURBINES BY FIRING TEMPERATURE
GLOBAL MARKET
TABLE 18 GLOBAL MARKET FOR TBC APPLICATIONS IN AIRCRAFT GAS TURBINES BY FIRING TEMPERATURE, THROUGH 2021 ($ MILLIONS)
APPLICATION SEGMENTS BY REGION
Aircraft Turbine Engines with a Firing Temperature of 1,400°C
TABLE 19 REGIONAL MARKETS FOR TBC APPLICATIONS IN AIRCRAFT GAS TURBINES WITH A FIRING TEMPERATURE 1,400°C, THROUGH 2021 ($ MILLIONS)
Aircraft Engines with a Firing Temperature of 1,350°C
TABLE 20 REGIONAL MARKETS FOR TBC APPLICATIONS IN AIRCRAFT GAS TURBINES WITH A FIRING TEMPERATURE OF 1,350°C, THROUGH 2021 ($ MILLIONS)
Aircraft Engines with a Firing Temperature of 1,300°C
TABLE 21 REGIONAL MARKETS FOR TBC APPLICATIONS IN AIRCRAFT GAS TURBINES WITH A FIRING TEMPERATURE OF 1,300°C, THROUGH 2021 ($ MILLIONS)
Aircraft Engines with a Firing Temperature of 1,250°C
TABLE 22 REGIONAL MARKETS FOR TBC APPLICATIONS IN AIRCRAFT GAS TURBINES WITH A FIRING TEMPERATURE OF 1,250°C, THROUGH 2021 ($ MILLIONS)
Aircraft Engines with a Firing Temperature of 1,200°C
TABLE 23 REGIONAL MARKETS FOR TBC APPLICATIONS IN AIRCRAFT GAS TURBINES WITH A FIRING TEMPERATURE OF 1,200°C, THROUGH 2021 ($ MILLIONS)
Aircraft Engines with a Firing Temperature below 1,200°C
TABLE 24 REGIONAL MARKETS FOR TBC APPLICATIONS IN AIRCRAFT GAS TURBINES WITH A FIRING TEMPERATURE BELOW 1,200°C, THROUGH 2021 ($ MILLIONS)
TBC APPLICATIONS IN THE HOT SECTION OF POWER GENERATION GAS TURBINES AND INDUSTRIAL GAS TURBINES BY FIRING TEMPERATURE
GLOBAL MARKET
TABLE 25 GLOBAL MARKET FOR TBC APPLICATIONS IN POWER GENERATION GAS TURBINES BY FIRING TEMPERATURE, THROUGH 2021 ($ MILLIONS)
APPLICATION SEGMENTS BY REGION
Power Generation Gas Turbine Engines with a Firing Temperature of 1,800°C
TABLE 26 REGIONAL MARKETS FOR TBC APPLICATIONS IN POWER GENERATION GAS TURBINES WITH A FIRING TEMPERATURE OF 1,800°C, THROUGH 2021 ($ MILLIONS)
Power Generation Gas Turbine Engines with a Firing Temperature of 1,750°C
TABLE 27 REGIONAL MARKETS FOR TBC APPLICATIONS IN POWER GENERATION GAS TURBINES WITH A FIRING TEMPERATURE OF 1,750°C, THROUGH 2021 ($ MILLIONS)
Power Generation Gas Turbine Engines with a Firing Temperature of 1,700°C
TABLE 28 REGIONAL MARKETS FOR TBC APPLICATIONS IN POWER GENERATION GAS TURBINES WITH A FIRING TEMPERATURE OF 1,700°C, THROUGH 2021 ($ MILLIONS)
Power Generation Gas Turbine Engines with a Firing Temperature of 1,650°C
TABLE 29 REGIONAL MARKETS FOR TBC APPLICATIONS IN POWER GENERATION GAS TURBINES WITH A FIRING TEMPERATURE OF 1,650°C, THROUGH 2021 ($ MILLIONS)
Power Generation Gas Turbine Engines with a Firing Temperature of 1,600°C
TABLE 30 REGIONAL MARKETS FOR TBC APPLICATIONS IN POWER GENERATION GAS TURBINES WITH A FIRING TEMPERATURE OF 1,600°C, THROUGH 2021 ($ MILLIONS)
Power Generation Gas Turbine Engines with a Firing Temperature of 1,550°C
TABLE 31 REGIONAL MARKETS FOR TBC APPLICATIONS IN POWER GENERATION GAS TURBINES WITH A FIRING TEMPERATURE OF 1,550°C, THROUGH 2021 ($ MILLIONS)
Power Generation Gas Turbine Engines with a Firing Temperature of 1,500°C
TABLE 32 REGIONAL MARKETS FOR TBC APPLICATIONS IN POWER GENERATION GAS TURBINES WITH A FIRING TEMPERATURE OF 1,500°C, THROUGH 2021 ($ MILLIONS)
Power Generation Gas Turbine Engines with a Firing Temperature of 1,450°C
TABLE 33 REGIONAL MARKETS FOR TBC APPLICATIONS IN POWER GENERATION GAS TURBINES WITH A FIRING TEMPERATURE OF 1,450°C, THROUGH 2021 ($ MILLIONS)
Power Generation Gas Turbine Engines with a Firing Temperature of 1,400°C
TABLE 34 REGIONAL MARKETS FOR TBC APPLICATIONS IN POWER GENERATION GAS TURBINES WITH A FIRING TEMPERATURE OF 1,400°C, THROUGH 2021 ($ MILLIONS)
Power Generation Turbine Engines with a Firing Temperature below 1,400°C
TABLE 35 REGIONAL MARKETS FOR TBC APPLICATIONS IN POWER GENERATION GAS TURBINES WITH A FIRING TEMPERATURE BELOW 1,400°C, THROUGH 2021 ($ MILLIONS)
TBC APPLICATIONS IN MARINE DIESEL ENGINES BY FIRING TEMPERATURE
TABLE 36 GLOBAL MARKET FOR TBC APPLICATIONS IN MARINE DIESEL ENGINES BY FIRING TEMPERATURE, THROUGH 2021 ($ MILLIONS)
APPLICATION SEGMENTS BY REGION
Marine Diesel Engines with a Firing Temperature of 650°C
TABLE 37 GLOBAL MARKET FOR TBC APPLICATIONS IN MARINE DIESEL ENGINE TURBINES WITH A FIRING TEMPERATURE OF 650°C THROUGH 2021 ($ MILLIONS)
Marine Diesel Engines with a Firing Temperature of 600°C
TABLE 38 REGIONAL MARKETS FOR TBC APPLICATIONS IN MARINE DIESEL ENGINES WITH A FIRING TEMPERATURE OF 600°C, THROUGH 2021 ($ MILLIONS)
Marine Diesel Engines with a Firing Temperature of 550°C
TABLE 39 REGIONAL MARKETS FOR TBC APPLICATIONS IN MARINE DIESEL ENGINES WITH A FIRING TEMPERATURE OF 550°C, THROUGH 2021 ($ MILLIONS)
Marine Diesel Engines with a Firing Temperature of 500°C
TABLE 40 REGIONAL MARKETS FOR TBC APPLICATIONS IN MARINE DIESEL ENGINES WITH A FIRING TEMPERATURE OF 500°C, THROUGH 2021 ($ MILLIONS)
Marine Diesel Engines with a Firing Temperature below 500°C
TABLE 41 REGIONAL MARKETS FOR TBC APPLICATIONS IN MARINE DIESEL ENGINES WITH A FIRING TEMPERATURE BELOW 500°C, THROUGH 2021 ($ MILLIONS)
CHAPTER 5 TECHNOLOGY OVERVIEW
ROLE OF HIGH INTAKE GAS TEMPERATURE TO OBTAIN HIGHER GAS TURBINE
EFFICIENCY
FIGURE 9 EVOLUTION OF ALLOWABLE GAS TEMPERATURE AT THE ENTRY TO THE GAS TURBINE
GAS TURBINE ENGINES CONCEPT AND CONSTRUCTION HOT SECTION
COMPONENTS
STAGES
COMBUSTION HARDWARE
FIGURE 10 COMBUSTION LINER WITH SIX NOZZLES*
FIGURE 11 TRANSITION PIECE*
Nozzles and Vanes
Stage 1 Vanes
Stage 2 Vanes
Stage 3 Vanes
Stage 4 Vanes
GE Gas Turbine
FIGURE 12 VANES OR NOZZLES*
BLADES AND BUCKETS
Stage 1 Blades
Stage 2 Blades
Stage 3 Blades
Stage 4 Blades
GE Gas Turbine
FIGURE 13 HEAVY DUTY INDUSTRIAL BLADE
FIGURE 14 AERODERIVATIVE BLADE OR BUCKET
OPERATING MECHANISM OF OXIDATION AND CORROSION AND ROLE OF TBC IN THE HOT SECTION COMPONENTS OF GAS TURBINES
DIFFUSION COATING VERSUS OVERLAY COATINGS
ROLE OF EACH ELEMENT OF HIGH TEMPERATURE OXIDATION AND CORROSION RESISTANT COATINGS
TYPES AND STRUCTURES OF TBC IN AEROSPACE GAS TURBINE ENGINES
BOND COAT MATERIAL OPTIONS AND PROPERTIES
Major Types of Bond Coats
Aluminide Bond Coat
MCrAlY Bond Coat
Cobalt-Cermet-Based Coatings
Nickel-Chromium Bond Coat
TOP COAT MATERIAL OPTIONS AND PROPERTIES
Yttria-Stabilized Zirconia
Mullite
Alumina
CeO2 + YSZ
Rare-Earth Zirconates
Rare-Earth Oxides
Metal-Glass Composites
ROLE OF THERMALLY GROWN OXIDES
PROCESS OPTIONS FOR BOND COAT AND TOP COAT
Air Plasma Spraying
FIGURE 15 AIR PLASMA SPRAYING
High-Velocity Oxygen Fuel
FIGURE 16 HIGH VELOCITY OXYGEN FUEL
Low Pressure Plasma Spray
Electron Beam-Physical Vapor Deposition
Process Description
Advantages and Disadvantages of EB-PVD
Description of EB-PVD Production Systems Coating Machines
Process Control
FUTURE ADVANCES
COMPARATIVE ANALYSIS OF BOND COAT PROCESSES
COMPARATIVE ANALYSIS OF TOP COAT PROCESSES
DEGRADATION OF HOT SECTION COMPONENTS
Creep
Thermal Mechanical Fatigue
Metallurgical Embrittlement
Environmental Attack and Coating Degradation
FIGURE 17 APPROXIMATE REGIMES OF HIGH TEMPERATURE
ENVIRONMENTAL ATTACK
Oxidation
Hot Corrosion
Coating Degradation
FIGURE 18 HIGH TEMPERATURE COATING PROTECTION OF THE BASE
METAL
REPAIR OF HOT SECTION COMPONENTS
RECOATING
CHAPTER 6 THERMAL BARRIER COATING APPLICATIONS
THERMAL BARRIER COATINGS IN AIRCRAFT GAS TURBINE ENGINE
APPLICATIONS
TABLE 42 COMMERCIAL MODELS/MAKES OF AERO ENGINE GAS TURBINES THAT REQUIRE THERMAL BARRIER COATINGS
CASE STUDY-PRATT & WHITNEY
TABLE 43 REPRESENTATIVE SAMPLE OF TBC SYSTEMS IN PRATT & WHITNEY GAS TURBINE ENGINES
ROLE OF THICKNESS OF THERMAL BARRIER COATING
TABLE 44 REPRESENTATIVE SAMPLE OF TBC ARCHITECTURES FOR AIRCRAFT TURBINE HOT SECTION COMPONENTS ADOPTED BY PRATT & WHITNEY
CASE STUDY-ROLLS-ROYCE
FIGURE 19 GAS ENGINE SHOWING DIFFERENT SECTIONS ALONG THE ENGINE WITH CORRESPONDING PRESSURE AND TEMPERATURE
PROFILES
FIGURE 20 EXAMPLE OF A CROSS-SECTIONAL IMAGE OF A TBC SYSTEM
ON AN AERO TURBINE BLADE
TABLE 45 TBC ARCHITECTURE OF AIRCRAFT GAS TURBINES ADOPTED BY NASA
CASE STUDY-MTU AERO ENGINES-CERAMIC COATING CENTER, FRANCE
TABLE 46 TBC ARCHITECTURE OF AIRCRAFT GAS TURBINES ADOPTED BY MTU GERMANY
CASE STUDY-ELECTRIC WELDING INSTITUTE OF THE NATIONAL ACADEMY OF SCIENCE OF UKRAINE
TABLE 46 TBC ARCHITECTURE OF AIRCRAFT GAS TURBINES ADOPTED BY MTU GERMANY
THERMAL BARRIER COATINGS USED IN POWER GENERATION GAS AND INDUSTRIAL GAS TURBINE (IGT) ENGINES
CRITERION FOR CHOOSING THE TBC ARCHITECTURE FOR POWER
GENERATION GAS TURBINES
Quality of Fuels
Oxide Scale
Coating Life
TABLE 48 DESCRIPTIONS OF SULZER POWER GENERATION GAS TURBINE COMPONENTS EQUIVALENT TO SIEMENS AND GE
MODELS
TBC APPLICATIONS IN POWER GENERATION GAS TURBINE ENGINES
Combustor of Gas Turbine for Power Generation
Vane Airfoils
Vane Platforms
BLADE AIRFOILS AND PLATFORMS
TABLE 49 REPRESENTATIVE SAMPLE OF TBC SYSTEMS IN GAS TURBINE
ENGINES USED FOR POWER GENERATION AND INDUSTRIAL GAS TURBINES
MULTILAYERED CERAMIC TBC
LANTHANUM ZIRCONATE
GADOLINIUM ZIRCONATE
FIGURE 21 MUTILAYER TBCS USED IN THE HOT SECTIONS OF IGCC OR GAS TURBINE GTCC TURBINES IN THE POWER GENERATION INDUSTRY
CASE STUDIES
Cooling Technology for Hot Section of Gas Turbine Adopted for Power
Generation by Mitsubishi Hitachi Power Systems
GTCC Power Generation
Cooling Technology of Hot Section of GTCC Gas Turbine
TABLE 50 THERMAL BARRIER COATINGS ARCHITECTURE ADOPTED FOR GAS TURBINES WITH A FIRING TEMPERATURE OF 1,500°C
ADOPTED BY MITSUBISHI HITACHI POWER SYSTEMS
SIEMENS INDUSTRIAL TURBOMACHINERY AB
TABLE 51 THERMAL BARRIER COATING ARCHITECTURE IN POWER GENERATION AND INDUSTRIAL GAS TURBINES ADOPTED BY SIEMENS INDUSTRIAL TURBOMACHINERY AB
Coating Solutions at Sulzer Turbo Services Venlo BV, Netherland
Combined Role of TBC and Cooling Technologies in HP Blades of Gas Turbines Used in IGCC at MHI
GTCC-Related Turbine Features
TABLE 52 TBC ARCHITECTURE FOR GAS TURBINES WITH A FIRING
TEMPERATURE OF 1,600°C ADOPTED BY MITSUBISHI HEAVY CORP. AND MITSUBISHI HITACHI POWER CORP
Gas Turbine with a Firing Temperature of 1,600°C-Forschungszentrum
Jülich GmbH Germany
TABLE 53 TBC ARCHITECTURE ADOPTED BY FORSCHUNGSZENTRUM
JULICH GMBH GERMANY FOR GAS TURBINES* WITH A FIRING TEMPERATURE OF 1,600°C
THERMAL BARRIER COATINGS IN DIESEL ENGINES
MARINE APPLICATIONS
OEM APPLICATIONS
HOW EMISSION REDUCTIONS ARE ACHIEVED WITH TBC?
TABLE 54 TBC ARCHITECTURE ADOPTED IN DIESEL ENGINES FOR MARINE APPLICATIONS
TABLE 55 APPLICATION OF CURRENT TBC SYSTEMS DIESEL ENGINES FOR MARINE AND OTHER APPLICATIONS (PEAK TEMPERATURE MAX 600°C)
TABLE 56 OPERATING TEMPERATURE AND STRESS STATE COMPARISON BETWEEN DIESEL ENGINE AND TURBINE (°C/%)
ADVANTAGES OF TBC IN DIESEL ENGINES
FIGURE 22 LIFETIME IMPROVEMENTS WITH THE USE OF THERMAL
BARRIER COATINGS IN CYCLIC DIESEL ENGINE TESTS
CHAPTER 7 PATENTS
OVERVIEW
TABLE 57 U.S. PATENTS GRANTED FOR TBC TECHNOLOGY, JAN. 2012 TO JULY 2016 (NO.)
U.S. PATENT ACTIVITY IN TBC TECHNOLOGY BY ASSIGNEE COUNTRY
TABLE 58 U.S. TBC TECHNOLOGY PATENTS BY ASSIGNEE COUNTRY, JAN. 2012 TO JULY 2016 (NO.)
TABLE 59 TOP U.S. TBC TECHNOLOGY PATENT HOLDERS, JAN. 2012 TO JULY 2016 (NO.)
U.S. PATENTS ON THERMAL BARRIER COATING TECHNOLOGY
Patent Title: Combustor resonator section with an internal thermal barrier
coating and method of fabricating the same
PATENT TITLE: PROCESS OF FABRICATING THERMAL BARRIER COATINGS
PATENT TITLE: METHOD OF FABRICATING A THERMAL BARRIER
PATENT TITLE: GERMANATE-CONTAINING THERMAL BARRIER COATING
PATENT TITLE: THERMAL BARRIER COATINGS INCLUDING CMAS-RESISTANT
THERMAL BARRIER COATING LAYERS
PATENT TITLE: THERMAL BARRIER COATINGS AND METHODS OF APPLICATION
PATENT TITLE: THERMAL BARRIER COATING SYSTEM, COMPONENTS
COATED THEREWITH AND METHOD FOR APPLYING A THERMAL
BARRIER COATING SYSTEM TO COMPONENTS
PATENT TITLE: METHOD FOR MANUFACTURING A THERMAL-BARRIER
PROTECTION AND MULTILAYER COATING SUITABLE FOR FORMING A THERMAL BARRIER
PATENT TITLE: TECHNIQUES FOR REMOVING A CONTAMINANT LAYER
FROM A THERMAL BARRIER COATING AND ESTIMATING REMAINING
LIFE OF THE COATING
PATENT TITLE: METHOD FOR COATING A BLADE AND BLADE OF A GAS TURBINE
PATENT TITLE: METHOD AND APPARATUS FOR FABRICATION AND REPAIR
OF THERMAL BARRIERS
PATENT TITLE: HIGH PURITY ZIRCONIA-BASED THERMALLY SPRAYED
COATINGS AND PROCESSES FOR THE PREPARATION THEREOF
PATENT TITLE: THERMAL BARRIER COATING METHOD, MASKING PIN AND COMBUSTOR TRANSITION PIECE
PATENT TITLE: ARTICLE HAVING THERMAL BARRIER COATING
PATENT TITLE: THERMAL BARRIER COATING SYSTEMS AND PROCESSES
THEREFOR
PATENT TITLE: TRI-BARRIER CERAMIC COATING
PATENT TITLE: PLASMA-SPRAY POWDER MANUFACTURE TECHNIQUE
PATENT TITLE: METHODS AND SYSTEMS FOR CONTROLLING THERMAL
DIFFERENTIAL IN TURBINE SYSTEMS
PATENT TITLE: THERMAL BARRIER COATING METHOD, MASKING PIN AND COMBUSTOR TRANSITION PIECE
PATENT TITLE: METHOD FOR REFURBISHING PTAL COATING TO TURBINE
HARDWARE REMOVED FROM SERVICE
PATENT TITLE: LASER DRILLING METHODS OF SHALLOW-ANGLED HOLES
PATENT TITLE: DAMAGE RESISTANT THERMAL BARRIER COATING AND METHOD
PATENT TITLE: METHODS AND SYSTEMS TO THERMALLY PROTECT FUEL
NOZZLES IN COMBUSTION SYSTEMS
PATENT TITLE: HIGH-PURITY FUSED AND CRUSHED ZIRCONIA ALLOY
POWDER AND METHOD OF PRODUCING SAME
PATENT TITLE: THERMAL BARRIER COATING MEMBER, METHOD FOR PRODUCING THE SAME, THERMAL BARRIER COATING MATERIAL, GAS TURBINE, AND SINTERED BODY
PATENT TITLE: LAYERED THERMAL BARRIER COATING WITH BLENDED
TRANSITION AND METHOD OF APPLICATION
PATENT TITLE: OXIDE COATING FOUNDATION FOR PROMOTING TBC
ADHERENCE
PATENT TITLE: THERMAL BARRIER COATING APPLICATION PROCESSES
PATENT TITLE: EROSION BARRIER FOR THERMAL BARRIER COATINGS
PATENT TITLE: APPLICATION OF DENSE VERTICALLY CRACKED AND POROUS THERMAL BARRIER COATING TO A GAS TURBINE
COMPONENT
PATENT TITLE: LIFE MANAGEMENT SYSTEM AND METHOD FOR GAS
TURBINE THERMAL BARRIER COATINGS
PATENT TITLE: METHOD FOR APPLYING A THERMAL BARRIER COATING
PATENT TITLE: MULTILAYER THERMAL BARRIER COATINGS
PATENT TITLE: HIGH-TEMPERATURE RESISTANT COMPONENT AND GAS
TURBINE HOT PART
PATENT TITLE: METHOD FOR FORMING THERMAL BARRIER COATING ON HOT GAS-PATH COMPONENTS OF GAS TURBINE DURING OPERATION
PATENT TITLE: HIGH PURITY ZIRCONIA-BASED THERMALLY SPRAYED
COATINGS
PATENT TITLE: METHODS AND APPARATUS FOR THERMAL BARRIER
COATINGS WITH IMPROVED OVERALL THERMAL INSULATION
CHARACTERISTICS
PATENT TITLE: SEGMENTED THERMAL BARRIER COATING
PATENT TITLE: METHODS FOR THE PROTECTION OF A THERMAL BARRIER COATING SYSTEM AND METHODS FOR THE RENEWAL OF SUCH A PROTECTION
PATENT TITLE: THERMAL BARRIER COATINGS AND ARTICLES MADE
THEREFROM
PATENT TITLE: PROCESS FOR EXTENDING THE CYCLIC SERVICE LIFE OF THERMAL BARRIER COATINGS, IN PARTICULAR ON GAS TURBINE
COMPONENTS
PATENT TITLE: PYROCHLORE MATERIALS AND A THERMAL BARRIER COATING WITH THESE PYROCHLORE MATERIALS
CHAPTER 8 INDUSTRY STRUCTURE
COMPETITIVE LANDSCAPE AND KEY VENDORS
AIRCRAFT INDUSTRY
OEMs
Ceramic Coating Center SAS
MROs
Pratt & Whitney Global Material Solutions
Chromalloy
CTS Engines
MTU Repair Services
Lufthansa Technik AG
Manufacturers of PMA Parts for Aircraft Gas Turbines
POWER GENERATION INDUSTRY
OEMs
MROs
PW Power Systems Inc.
Mitsubishi Hitachi Power Systems
PMA Parts
Sulzer
MARINE DIESEL ENGINES
INDUSTRY DEVELOPMENTS
JOINT VENTURES
MERGERS AND ACQUISITIONS
TABLE 60 THERMAL BARRIER COATING COMPANY ACQUISITIONS AND MERGERS, 2011-2016
RECENT TBC COMPANY EXPANSIONS
TABLE 61 RECENT EXPANSIONS MADE BY THERMAL BARRIER COATING COMPANIES, 2011-2016
CHAPTER 9 COMPANY PROFILES
OEM SUPPLIERS OF AIRCRAFT GAS TURBINES
CERAMIC COATING CENTER SAS
GE AVIATION
GE Aviation Plant 2
MTU AERO ENGINES AG
PRATT & WHITNEY
ROLLS-ROYCE CORP.
TURBOCOATING S.P.A.
OEM SUPPLIERS OF POWER GENERATION GAS TURBINES
ANSALDO ENERGIA
GENERAL ELECTRIC (SWITZERLAND) GMBH
MITSUBISHI HITACHI POWER SYSTEMS LTD. (MHPS)
SIEMENS INDUSTRIAL TURBOMACHINERY AB
SOLAR TURBINES INC.
TURBINE AIRFOIL COATING AND REPAIR GMBH (TACR GMBH)
U.S. Facility
TOSHIBA CORP.
MRO SERVICE PROVIDERS FOR AIRCRAFT GAS TURBINES
CTS ENGINES
LUFTHANSA TECHNIK AG
MTU MAINTENANCE HANNOVER GMBH
PRATT & WHITNEY GLOBAL SERVICE PARTNERS (GSP)
SNECMA AMERICA ENGINE SERVICES (SAMES)
SIA ENGINEERING CO. LTD. (SIAEC)
MRO PROVIDERS FOR POWER GENERATION GAS TURBINES
ALLIED POWER GROUP LLC
ETHOSENERGY
LIBURDI ENGINEERING
OERLIKON METCO AG
PW POWER SYSTEMS INC.
SULZER TURBO SERVICES HOUSTON INC.
SULZER TURBO SERVICES VENLO BV
MRO PROVIDERS FOR BOTH AIRCRAFT AND POWER GENERATION GAS TURBINES
MTU AEROENGINES AG
PMA PROVIDERS OF AIRCRAFT PARTS
BELAC LLC
CHROMALLOY
PMA PROVIDERS OF PARTS FOR POWER GENERATION GAS TURBINES
MAPNA TURBINE BLADE ENG. & MFG.-PARTO
PT. SULZER INDONESIA
INDEPENDENT TBC COATERS OF BOTH AIRCRAFT AND POWER GENERATION GAS TURBINES
BODYCOTE
CHROMALLOY
ELLISON SURFACE TECHNOLOGIES
FLAME SPRAY TECHNOLOGIES B.V.
JARVIS AIRFOIL INC.
PRAXAIR SURFACE TECHNOLOGIES GMBH
SWAIN TECH COATINGS INC.
MANUFACTURERS/SUPPLIERS OF TBC MATERIALS AND COATING EQUIPMENT
ALD VACUUM TECHNOLOGIES GMBH
BASF CATALYSTS LLC
ETS POWER GROUP INC.
H.C. STARCK GMBH
PROGRESSIVE SURFACE
RGE (RAJPUROHIT GROUP OF ENTERPRISES)
SAINT-GOBAIN CERAMIC MATERIALS GMBH
SANDVIK OSPREY LTD.
ZIRCOTEC LTD.

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