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Strategic Review of Corn Starch Industry & Markets - Starch Derivatives, Sweeteners & Co-Products

Published by: S. K. Patil and Associates

Published: Feb. 1, 2009 - 158 Pages


Table of Contents


I. EXECUTIVE SUMMARY

II. BRIEF OVERVIEWOF CORN AND WET MILLING PROCESS

A. CORN

B. OVERVIEW OF CORNWETMILLING PROCESS

III. MARKETS

A. FOOD & BEVERAGEMARKET PROFILE

B. STARCH PRODUCTS SITUATION AND FORECAST

C. SUPPLY AND DEMAND SITUATION

D. POTENTIAL CHANGES ANDMARKET DRIVERS

E. NATIVE AND MODIFIED STARCH PRODUCTS OVERVIEW

F. OVERVIEW OF MODIFIED STARCHES

G. MODIFIED STARCHMARKETS

IV. SWEETENERS AND MALTODEXTRINS

A. SWEETENERS

B. CORN SYRUPS - HFCS (HIGH FRUCTOSE CORN SYRUP) AND OTHER SYRUPS

C. MALTODEXTRINS

V. ETHANOL AND CO - PRODUCTS BRIEF REVIEW

A. ETHANOL

B. GROWTH OF FUEL ETHANOL AND ITS EFFECT ON THE INDUSTRY

C. CO-PRODUCTS:

D. ISSUES AND CHALLENGES

VI. COMPANIES IN NORTH AMERICA

A. COMPANIES AND PRODUCTS

B. CONSOLIDATION IN THE STARCH INDUSTRY

C. PRODUCTSMANUFACTURED BY CORN REFINERS

D. INDUSTRY CHOICES TO SUPPLY STARCH FOR POTENTIAL LARGE NEW APPLICATION

F. ANALYSIS OF STRENGTHS ANDWEAKNESSES OF PLAYERS (SWOT)

G. PLAYERS - OTHER DIFFERENCES

H. INVESTMENT RISK AND DECISIONS

I. R & D INVESTMENTS

VII. COSTS

A. PRODUCT PROFITABILITY

B. COST OF PRODUCTION

C. MARGINS AND OVERHEAD

D. MANUFACTURINGMETRICS

E. PRICING INFORMATION

F. SHIPPING AND TRANSPORTATION

G. GOVERNMENT POLICIES AND ITS EFFECT ON PRICE

H. PROCESSING ASSETS AND IMPLICATIONS ON THEMANUFACTURING:

VIII. INDUSTRY CAPACITY

A. CAPACITY UTILIZATION ISSUES

B. EFFECT OF CAPACITY UTILIZATION ON COSTS

C. NEW POTENTIAL CAPACITY

D. CO-PRODUCTS MANAGEMENT

E. INCREMENTAL CAPACITY

F. SMALLER INCREMENTS

G. CAPITAL ASSOCIATED WITH THE INCREMENTAL BUSHEL PROCESSED

H. CAPACITY BY PLAYERS IN THE US

I. HISTORICAL PERSPECTIVE OF CAPACITY INCREASE

J. STARCH AND ETHANOL ASSETS INTERCHANGEABILITY

IX. FUTURE TRENDS

A. TECHNOLOGICAL DEVELOPMENTS

B. BUSINESS, TECHNOLOGY TRENDS AND ISSUES THAT WILL IMPACT CORN PROCESSORS

C. STARCH PRODUCTS AND TECHNOLOGY DEVELOPMENTS FEW EXAMPLES:

RESISTANT STARCH - INGREDIENT SITUATION

RASISTANT STARCH - PROCESSING ASPECTS

COMMERCIAL RESISTANT STARCHES

I. BIOTECHNOLOGY (MODIFIED STARCHES, EFFECT ON YIELD AND PRODUCTION COSTS)

J. IMPROVEMENT OF STARCH YIELD AND EXTRACTION:

K. PATENT SCAN AND NEW OPPORTUNITIES

L. TECHNOLOGY TRANSFER

M. MARKET DEVELOPMENT OF CO-PRODUCTS

J. GMO TECHNOLOGY EFFECT ON THE IMPORT/EXPORT

X. GLOBAL ISSUES, POLICIES AND PLANT LOCATIONS

A. MEXICO EXPANSION PLANS AND BENEFITS OF NAFTA

B. STARCHMARKETS: CORN (MAIZE), POTATO, WHEAT AND TAPIOCA

C. GLOBAL LIST OF STARCH MANUFACTURERS

D. GOVERNMENT POLICIES AND POTENTIAL EFFECT ON THE PRICES

E. DUTIES AND SUBSIDIES

F. OPPORTUNITIES AND POTENTIAL BENEFITS OFMANUFACTURING LOCATION DUE TO DUTIES, SUBSIDIES AND INVESTMENT INCENTIVES

XI. FUTURE OUTLOOK & SUMMARY

LIST OF REFERENCES

LIST OF FIGURES ANT TABLES

APPENDIX I INDUSTRY PRODUCTS

APPENDIX II US AND EU ADDITIONAL PLANTS LIST

APPENDIX III ASIA PLANTS LIST

Abstract

This report is a comprehensive document with detail information and industry data along with description of how industry or plants are managed. Report includes detail review of several areas that cannot be found in other publications. It is also a very informative representation of production, markets, products, costs, capacity and the players in the US. The data sets of sweeteners, starch derivatives, co-products and the impact of trade regulations are provided. None of this is available in any currently marketed reports, as we have attempted to compile in this report. In the last section of report is a complete list of plants of small to large global players of this industry. We provide deep insights into how this industry operates its costs, products and markets; an insider’s view with almost 100+ yrs. of experience of our associates. Our expertise in technology and marketing includes several aspects of this industry, several assignments in the operations, research and development; marketing and technology transfer in the U.S. and Europe. A great tool for current and future processors, suppliers, customers and an excellent resource to train new professionals in various functional departments within an organization or those who desire to enter this industry.

Starch processing and refining plants are highly sophisticated bioprocess operations that produce range of products (listed in Corn Annual) such as citric acids, lactic acids, lysine, threoninie, xanthan gums, erythritol, sorbitol, xylitol, mannitol, hydrogenated starch hydrolyzates, maltodextrins, glucose hydrolyzates and the most recent nutritional products Sucromalt (more on this later). DuPont’s 1, 3 propendiol (PDO) a monomer for 3 GT polymer an alternative to synthetic fiber and Cargill Dow’s polylactate for biodegradable film to replace plastic film are other examples that can replace petroleum based products, there will be many more to come such as integration of wet and dry milling could be one of the major changes. Further merging of these technologies with petroleum refining model will enhance the contribution of this bioprocessing industry to renewable fuels.

Corn processing industry has undergone many evolutionary changes and is currently under tremendous pressure to maintain/improve margins. Late last year, finally National will become a business of Akzo Nobel. Our understanding is that National will be managed as an independent business unit. Recent demand on starch from ethanol has greatly enhanced the margins including HFCS. The HFCS demands have flattened due to concerns of obesity and glycemic trends. Corn ethanol production and co-products increased dramatically from 2003 to 07.

In the area of starch nothing significant has happened in the sense of paradigm shift since introduction of waxy in the 40’sand high amylose in the 50’s. There are number of promising new product areas such a Novation/natural series of products to provide alternatives to chemical modifications and new hybrids with specific functions via biotechnology that are creating opportunities for high value new business segments. Modified starches and the derivatives present excellent opportunities to grow value added high margin specialties. Our separate detail report on Global Modified starches 09 can be excellent source.

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