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Published by: B&M Analysts
Published: Apr. 1, 2008 - 558 Pages
Table of Contents
- Foreword
- Disclaimer
- Copyright
- Introducing Benchmarking and Manufacturing Analysts
- About the author
- Introduction
- Background
- 6th Edition Yearbook changes
- Structure of the Yearbook
- Yearbook benefits
- Queries
- Section 1 - Understanding the 2008 Yearbook
- Contextualising the importance of benchmarking in the global automotive components industry
- The cost of underperforming: World Class Manufacturing costings exercise based on eight Key Performance Indicators (KPIs)
- The market driver methodology and measurement formulae
- Profile of firms in the database
- Reading the statistics presented in Sections 2 to 7
- Section 2 - Aggregate Market Driver performance findings
- Aggregated findings - best practice standards for 2007
- Market driver 1: Cost control
- Market driver 2: Internal & external quality performance
- Market driver 3: Value chain flexibility
- Market driver 4: Value chain reliability
- Market driver 5: Human resource development
- Market driver 6: Product development
- Financial Performance
- Section 3 - Sub-sector performance findings
- Sub-sector findings - best practice standards for 2007
- Market driver 1: Cost control
- Market driver 2: Internal & external quality performance
- Market driver 3: Value chain flexibility
- Market driver 4: Value chain reliability
- Market driver 5: Human resource development
- Market driver 6: Product development
- Financial Performance
- Section 4 - Multinational versus Independent/National owned firm performance
- Multinational firm findings - best practice standards for 2007
- Independent/national firm findings - best practice standards for 2007
- Market driver 1: Cost control
- Market driver 2: Internal & external quality performance
- Market driver 3: Value chain flexibility
- Market driver 4: Value chain reliability
- Market driver 5: Human resource development
- Market driver 6: Product development
- Financial performance
- Section 5 - Developed economy versus Developing economy firm performance
- Developed economy findings - best practice standards for 2007
- Developing economy findings - best practice standards for 2007
- Market driver 1: Cost control
- Market driver 2: Internal & external quality performance
- Market driver 3: Value chain flexibility
- Market driver 4: Value chain reliability
- Market driver 5: Human resource development
- Market driver 6: Product development
- Financial performance
- Section 6 - Firm performance findings based on market focus
- OEM market findings - best practice standards for 2007
- Aftermarket findings - best practice standards for 2007
- Other component firm findings - best practice standards for 2007
- Market driver 1: Cost control
- Market driver 2: Internal & external quality performance
- Market driver 3: Value chain flexibility
- Market driver 4: Value chain reliability
- Market driver 5: Human resource development
- Market driver 6: Product development
- Financial performance
- Section 7 - Performance findings according to employment size of participating firms
- Small firm findings - best practice standards for 2007
- Medium firm findings - best practice standards for 2007
- Large firm findings - best practice standards for 2007
- Market driver 1: Cost control
- Market driver 2: Internal & external quality performance
- Market driver 3: Value chain flexibility
- Market driver 4: Value chain reliability
- Market driver 5: Human resource development
- Market driver 6: Product development
- Financial performance
- Appendix - One page competitiveness self-assessment
AbstractFollowing significant developments year on year, the Global Best Practices Statistical Yearbook is now in its 6th edition, and has become the foremost annual scientific analysis of automotive supplier competitiveness.
In an industry first, the study indicates the direct cost to businesses of not performing according to best practice in eight Key Performance Indicator areas. It also includes more global datasets and more detailed sub-sector data.
It is an invaluable tool for managers wishing to better understand their performance in relation to international best practice. It covers the entire value chain, including inventory control, internal and external quality performance, operational reliability and flexibility, human resource development and product innovation.
The Global Best Practices Statistical Yearbook helps you answer questions such as:
- Are we meeting the demanding and rapidly changing standards of the global automotive industry?
- Using an objective firm-level benchmarking assessment, how competitive are we really?
- Do we know what defines global best practice standards in the various aspects of our operations? If so, do we meet them?
- In which areas do we excel and/or fail, and where should we be focusing our attention to improve?
- Does our ownership, geographical location, size or market focus influence our performance? If so, how do we compare against firms that fall into our specific profile categories?
- Finally, are our measurement systems sufficiently rigorous? Do we measure all the competitiveness variables we should? If not, which measures are particularly pertinent to us and how can we begin measuring them?
Created with participation from companies such as Becker, DaimlerChrysler, Dana, Denso, Dunlop, Faurecia, Federal Mogul, GM, Lear, Timken, Toyota, Visteon, and ZF Lemförder, it consists of six sections of firm-level statistical data, grouped under six market driver indicators:
- Cost control
- Quality performance
- Value chain flexibility
- Value chain reliability
- Human resource development
- Product development
Detailed sixth edition changes and improvements
Reacting to customer demand, the sixth edition significantly improves coverage in several key areas:
- The cost of underperforming - in an industry first, the study now includes a World Class Manufacturing costings exercise in Section 1. Based on eight of the Key Performance Indicators explored in the Yearbook, it systematically unpacks the real cost of not performing to best practice standards.
- Database growth: The dataset has grown 6.8%, to 157 firms.
- New sub-sector data: The growth of firm-level participation in the benchmarking programme has allowed us to increase the number of sub-sectors included in the database. The new sub-sector, plastics moulding, categorises all injection, blow and rotational moulding plants in the database together, and disaggregates them from the trim sub-sector, which is where they were previously placed. The trim sub-sector is consequently also new. It now only represents automotive component manufacturers making carpets, door panels, head-linings, visors, seat covers, etc., and no plants that principally mould automotive plastics.
- Enhanced formulae, definitions and explanations: These have been further revised to ensure maximum user benefit.
The Global Best Practices Statistical Yearbook remains a definitive guide to automotive supplier manufacturing best practice, and a unique opportunity to compare your company's performance against it.
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