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Rigid Food Packaging

Published by: BCC Research

Published: May. 1, 2008 - 256 Pages


Table of Contents


INTRODUCTION

REASONS FOR DOING THE STUDY

SCOPE OF THE STUDY

METHODOLOGY

ABOUT THE AUTHOR

RELATED BCC REPORTS

BCC ONLINE SERVICES

DISCLAIMER

SUMMARY

SUMMARY TABLE RIGID FOOD PACKAGING MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

SUMMARY FIGURE RIGID FOOD PACKAGING MARKET BY RESIN, 2007-2013 (MILLION POUNDS)

FOOD PACKAGING OVERVIEW

BACKGROUND

MARKET DETAILS

RIGID PLASTIC FOOD PACKAGING RESINS

RIGID PLASTIC FOOD … (CONTINUED)

AN OVERVIEW OF THE PLASTIC RIGID FOOD PACKAGING MARKET BY APPLICATION

BACKGROUND

PAPERBOARD PACKAGING COUNCIL FOOD AND BEVERAGE DEFINITIONS

RIGID FOOD PACKAGING SEGMENTATION

RIGID FOOD PACKAGING SEGMENTATION (CONTINUED)

THE SCOPE OF THE PLASTIC RIGID FOOD PACKAGING MARKET

OVERVIEW

TABLE 1 A WALK THROUGH THE AISLES OF A LOCAL SUPERMARKET

TABLE 1 (CONTINUED)

GENERAL PLASTIC USAGE IN VARIOUS TYPES OF RIGID FOOD PACKAGING

TABLE 2 PLASTIC USAGE IN FOOD AND BEVERAGE BOTTLES

TABLE 3 PLASTIC USAGE IN MISCELLANEOUS

TABLE 4 PLASTIC USAGE IN PREPARED FOOD CONTAINERS

TABLE 5 PLASTIC USAGE IN FOOD SERVICE CONTAINERS

RIGID FOOD CONTAINERS BY MAJOR SEGMENT

OVERVIEW

BEVERAGE CONTAINERS

BOTTLES

OVERVIEW

SOME NEW DEVELOPMENTS

Smaller Sized Bottles

Eastman’s New High Performance PET Bottles

SOFT DRINK BOTTLES

Overview

Soft Drink Market Shares

TABLE 6 TOP TEN SOFT DRINK PRODUCERS IN DECREASING MARKET SHARE

WATER BOTTLES

Overview

Usage

LLC (Hayward, CA)

Portability: A Key Issue

Bulk Water Bottle Resin Usage

New Developments

Sidel

Primo Water Corporation

BPA-Free Bottles

Other New Products

Pepsi’s Embarrassing Admission

Environmental Issues

Drain On Crude Oil and Prohibitive Costs

Impact of Recycling Scenario

Health Concerns

MILK BOTTLES

Overview

Milk Types

Resin Choices

Recent Developments

Plastic Milk Bottles Moving Into Schools

Nitrogen Flushing Technology

Closed-Loop Recycling of HDPE Milk Containers

NON-CARBONATED BEVERAGE BOTTLES

Background

Fruit Juice, Dairy Drinks, and Sports Drinks

Overview

Resin Usage

Other Factors

Examples of New Products

BEER BOTTLES

Background

Consumer Preferences

Technologies

Overview

New Developments

Marketing Issues Versus Technology

Barriers are Important

Commercial Scenario

TABLE 7 TEST-MARKETED OR COMMERICAL PLASTIC BEER BOTTLES

New Developments

Overview

North American Activities

Asian Activities

European Activities

Recycling Issues Related to Barrier Materials

Unique Problems Associated with Plastic Beer Bottles

BABY BOTTLES

Overview

Recent Events

REVIEW OF PLASTIC FOOD BOTTLE DEVELOPMENTS

MEAT AND DELI PRODUCT CONTAINERS

BACKGROUND

SAFE FOOD HANDLING

RECENT DEVELOPMENTS

Double-Walled Plastic Meat Container

New Approach to Pre-sliced Meat Packaging

DAIRY PRODUCTS

BACKGROUND

TYPES OF DAIRY PACKAGING

CONSUMER DEMANDS

NEW DEVELOPMENTS

BASF Develops Polystyrene to Compete with PET and HDPE Dairy Bottles

Nonstick Mayonnaise Bottle a Big Hit

Colorful Plastic Tubs

OTHER TYPES OF RIGID PLASTIC FOOD PACKAGING CONTAINERS

BACKGROUND

CLAMSHELL PACKAGING

FOOD SERVICE PACKAGING MARKETS

OVERVIEW

PLASTIC USAGE

SELECTED MAJOR RIGID PLASTICS PRODUCERS OF FOODSERVICE PACKAGING PRODUCTS

SELECTED KEY CONVERTERS SERVING THE FOODSERVICE MARKET

TABLE 8 SELECTED KEY CONVERTERS SUPPLYING PLASTIC PRODUCTS TO THE RIGID FOODSERVICE PACKAGING

PREPARED FOOD CONTAINERS

DUAL-OVENABLE AND MICROWAVE FOOD PACKAGING

Background

Materials Used

OTHER PREPARED FOOD CONTAINERS

Background

Company Activities Related to Prepared Food Containers

Some Details on CPET Products

NEW FOOD CONTAINER PRODUCTS

New Resins for Microwave Packaging

Microwave-Safe Rotisserie Package

Examples of Dual-Ovenable Trays

FROZEN FOOD PACKAGING

OVERVIEW

TYPE OF CONTAINERS

Rigid

Non-Rigid

Sealing

NEW POLYPROPYLENE GRADES FOR FREEZER PACKAGING

MISCELLANEOUS PLASTIC RIGID FOOD PACKAGING STRUCTURES

OVERVIEW

CAPS, LIDS, AND CLOSURES

MARKET ESTIMATES AND FORECASTS

OVERVIEW

TABLE 9 OVERVIEW OF RESINS AND APPLICATIONS IN RIGID FOOD PACKAGING

TABLE 9 (CONTINUED)

GENERAL INDUSTRY OBSERVATIONS AND TRENDS

QUANTITATIVE MARKET OVERVIEW

TABLE 10 RIGID FOOD PACKAGING MARKET BY MAJOR SEGMENT, THROUGH 2013 (MILLION POUNDS)

FIGURE 1 RIGID FOOD PACKAGING MARKET BY MAJOR SEGMENT, 2007-2013 (MILLION POUNDS)

BOTTLE MARKET BY PRODUCT TYPE

Background

TABLE 11 BOTTLE MARKET BY MAJOR PRODUCT, THROUGH 2013 (MILLION POUNDS)

FIGURE 2 BOTTLE MARKET BY MAJOR PRODUCT, 2007-2013 (MILLION POUNDS)

Soft Drink Market

Water Bottles

Fruit Juice, Dairy Drinks, and Sports Drinks

Milk Bottles

Beer Bottles

Other Bottles

BOTTLE MARKET BY RESIN

Overview

TABLE 12 TOTAL BOTTLE MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

FIGURE 3 TOTAL BOTTLE MARKET BY RESIN, 2007-2013 (MILLION POUNDS)

Soft Drinks

TABLE 13 SOFT DRINK BOTTLE MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

Water Bottles

TABLE 14 WATER BOTTLE MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

Fruit Juice, Dairy Drink, and Sports Drink Bottles

TABLE 15 FRUITJUICE, DAIRY DRINK, AND SPORTS DRINK BOTTLE MARKET BY RESIN, TYHROUGH 2013 (MILLION POUNDS)

Milk Bottles

TABLE 16 MILK BOTTLE MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

Beer Bottles

TABLE 17 BEER BOTTLE MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

TABLE 18 MISCELLANEOUS BOTTLE MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

DAIRY PACKAGING

TABLE 19 DAIRY PLASTIC RIGID FOOD PACKAGING MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

FIGURE 4 DAIRY PLASTIC RIGID FOOD PACKAGING MARKET BY RESIN, 2007-2013 (MILLION POUNDS)

MEAT AND DELI PACKAGING

TABLE 20 MEAT/DELI PLASTIC RIGID PACKAGING MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

FIGURE 5 MEAT/DELI PLASTIC RIGID PACKAGING MARKET BY RESIN, 2007-2013 (MILLION POUNDS)

OTHER PLASTIC RIGID FOOD PACKAGING CONTAINERS

TABLE 21 OTHER FOOD CONTAINER PACKAGING MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

FIGURE 6 OTHER FOOD CONTAINER PACKAGING MARKET BY RESIN, 2007-2013 (MILLION POUNDS)

PREPARED FOOD CONTAINER PACKAGING

Overview

Types of Food Packaging Structures

Plastic Competitive Scenario

TABLE 22 PREPARED FOOD CONTAINER PACKAGING MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS

FIGURE 7 PREPARED FOOD CONTAINER PACKAGING MARKET BY RESIN, 2007-2013 (MILLION POUNDS)

FOOD SERVICE PACKAGING MARKET

TABLE 23 PLASTIC RIGID PACKAGING FOOD SERVICE MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

FIGURE 8 PLASTIC RIGID PACKAGING FOOD SERVICE MARKET BY RESIN, 2007- 2013 (MILLION POUNDS)

MISCELLANEOUS PLASTIC RIGID FOOD PACKAGING MARKET

TABLE 24 MISCELLANEOUS PLASTIC RIGID FOOD PACKAGING MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

FIGURE 9 MISCELLANEOUS PLASTIC RIGID FOOD PACKAGING MARKET BY RESIN, 2007-2013 (MILLION POUNDS)

TECHNOLOGY

OVERVIEW

MOLDING PROCESSES

INJECTION MOLDING

Background

Rigid Food Packaging Aspects

BLOW MOLDING

Overview

Extrusion Blow Molding

Injection Blow Molding

Stretch Blow Molding

THERMOFORMING

Overview

Resin Usage

Characteristics

Technology

Overview

Background

Roll Goods Manufacture

Thermoform/Fill/Seal (TFFS) Packaging

New Developments and Products

Spartech Activities

New Bio-Based Materials for Food Packaging

Pre-Printed Food Trays

OTHER TECHNOLOGIES RELATED TO RIGID FOOD PACKAGING

OVERVIEW

BARRIER PACKAGING

Background

Impact of 12-Ounce Bottles

Recycling Issues

Other Technology Challenges

Monolayers Can Impact Barrier Properties

Shelf Life

Materials Used

Use of Barrier Films

EVOH and MXD6 Nylon

Other Examples

Other Barrier Choices

Background

Newer Developments

Examples of Commercial Products

PEN Resin Usage

Use of Coatings

Background

Coatings Show Some Potential

Are Coatings a Tough Sell?

Advanced Plastic Technologies

Plastlac SRL

Cold Plasma Technology

Barrier Coatings Can Compete with Barrier Layers

New Technical Development

PPG Industries Product

Krones Silicon Dioxide Coating

Oxygen Scavengers as Barrier Materials

Background

Other Features

Other Company Products

Amcor PET Technologies and Graham Packaging Use of Amosorb

Ciba Specialty Chemical Product

Chevron Phillip’s OSP System

Constar’s Oxygen Scavenger

Other Oxygen Scavenger Products

Other New Developments

Valspar

Work on Gas Barriers for OPP

Barrier Bottle Cost Comparisons

TABLE 25 ESTIMATED TOTAL MANUFACTURING COSTS FOR PET BARRIER BOTTLE ($ PER THOUSAND BOTTLES)

NANOCOMPOSITES

Overview

Potential Benefits

Examples

Potential Use as Barrier Materials for Plastic Bottles

MICROCELLULAR FOAMS

HIGH PRESSURE PROCESSING

PANEL-LESS TECHNOLOGY

SHELF-STABLE PEEL AND EAT CUPS REPLACE POUCHES

ASEPTIC FOOD PACKAGING

BACKGROUND

OVERVIEW

TECHNOLOGY

Background

Benefits

LOWER DISTRIBUTION AND TRANSPORTATION COSTS

GROWTH PATTERNS

FOODS THAT TYPICALLY USE ASEPTICALLY PACKAGING

MATERIALS USED

CONDITIONS FOR ASEPTIC PACKAGING

ENVIRONMENTAL ISSUES

NEW DEVELOPMENTS IN ASEPTIC FOOD PACKAGING

Vendible Aseptic Bottles

PET Aseptic Milk Bottles

PET Aseptic Container Material Receives Approval from EPA

Will Americans Go For Aseptic Milk?

COMPANIES INVOLVED

OVERSEAS ACTIVITIES

HOT-FILLED FOOD PACKAGING

BACKGROUND

RECENT PET AND POLYPROPYLENE DEVELOPMENTS

NEW HOT-FILL PACKAGING NEWS

Amcor

Graham Packaging

WHAT ABOUT HOT-FILL VERSUS ASEPTIC PACKAGING?

SOME FOODS CANNOT BE USED FOR ASEPTIC OR HOTFILL PACKAGING

HEAT-SET CONTAINER MOLDING

MATERIALS COMPETING WITH PLASTICS IN RIGID FOOD PACKAGING

OVERVIEW

TABLE 26 U.S. BEVERAGE CONTAINER MARKET BY MATERIAL, THROUGH 2013 (BILLION UNITS)

TABLE 27 OVERVIEW OF MATERIALS COMPETING WITH PLASTICS IN RIGID FOOD PACKAGING

SOFT DRINK CONTAINERS

BEER BOTTLES

WATER BOTTLES AND DAIRY PRODUCTS

MEAT AND DELI CONTAINERS

OTHER FOOD CONTAINERS

PAPERBOARD PACKAGING

OVERVIEW

GRADES

COATED RECYCLED PAPERBOARD

RECENT DEVELOPMENTS

COMPETITION WITH PLASTICS IN DUAL-OVENABLE TRAYS

PLASTIC POUCHES

BACKGROUND

OPPOSING VIEWS ON POUCHES

PET BARRIER BOTTLES VERSUS ALUMINUM CANS

OVERVIEW

NEW PRODUCTS

THE DAIRY INDUSTRY AS AN EXAMPLE OF THE RIGID FOOD PACKAGING COMPETITIVE SCENARIO

BACKGROUND

PAPER PRODUCTS

GLASS

TIN PLATE

ALUMINUM FOILS

PLASTICS

MARKET OVERVIEW

TABLE 28 PLASTIC-NON-PLASTIC COMPETITIVE SCENARIO IN RIGID FOOD PACKAGING (%)

GREEN AND SUSTAINABLE PACKAGING

OVERVIEW

INVESTOR INDUSTRY INVOLVEMENT

TECHNOLOGY CHALLENGES

OTHER ISSUES

A NEW DEVELOPMENT

PLASTIC RIGID FOOD PACKAGING MARKET BY RESIN

BACKGROUND

POLYETHYLENE TEREPHTHALATE

OVERVIEW

MAJOR APPLICATIONS

FORMS OF PET USED IN RIGID FOOD PACKAGING

RECENT DEVELOPMENTS

PRODUCERS AND CAPACITIES

Background

New Developments

Asian PET Demand Still Growing

PET RESIN PRODUCERS FORM A TRADE GROUP

INSIDE A PET BOTTLE PLANT

PET FOAMS

Overview

Background

Technology

Other Features of PET Foams

NAPTHLALATE POLYESTERS

BACKGROUND

PROPERTIES

APPLICATIONS

LIMITATIONS OF PEN

HIGH DENSITY POLYETHYLENE

OVERVIEW

CHARACTERISTICS

RECYCLING ASPECTS

PRODUCERS

RIGID FOOD PACKAGING APPLICATIONS

NEW COMPANY DEVELOPMENTS

Equistar

Tetra Pak

Chevron Phillips

Dow Plastics

POLYSTYRENE

BACKGROUND

BROAD OVERVIEW OF POLYSTYRENE BUSINESS

GENERAL PURPOSE POLYSTYRENE

Background

Characteristics

Rubber-Modified Polystyrene

TYPICAL POLYSTYRENE RIGID FOOD PACKAGING APPLICATIONS

PROCESSING

TABLE 29 FABRICATION METHODS AND USES FOR POLYSTYRENE

PRODUCERS

FOOD SERVICE APPLICATIONS

FAST FOOD PACKAGING AND RECYCLING ISSUES

Background

Polystyrene Fast Food Packaging Waste

POLYSTYRENE FOAMS

Background

Food Packaging Applications

Environmental Issues with Polystyrene Foams

Blowing Agent Usage

Production of Polystyrene Foams

Extruded Polystyrene Foam Sheet

Background

Technologies

New Developments

Degradable Polystyrene Foam Containers

Possible Polystyrene Replacement by Polypropylene

EXTRUSION OF STYRENE POLYMERS

Overview

Coextrusion

THERMOFORMING OF STYRENE POLYMERS

ORIENTED POLYSTYRENE SHEET

Background

Technology

Advantages of Oriented Polystyrene

Major Applications

Advantageous Properties for Rigid Food Packaging

Excellent Dimensional Stability

Chemical and Physical Inertness

High Resistance and Rigidity

Excellent Thermoforming Processing

Oriented Polystyrene Rigid Food Packaging Applications

Oriented Polystyrene Food Packaging Applications

Oriented Polystyrene Food Service Trays: An Increasing Market

Oriented Polystyrene Producers

POLYPROPYLENE

OVERVIEW

TYPICAL APPLICATIONS

PROPERTIES

Background

Polypropylene Property Advances

POLYPROPYLENE FOAMS

PRODUCERS

POLYPROPYLENE RIGID FOOD PACKAGING APPLICATIONS

Overview

Details

More Specific Rigid Food Packaging Applications

RENEWED INTEREST IN POLYPROPYLENE BOTTLES

DEPENDENCE OF POLYPROPYLENE ON CLARIFIERS AND NUCLEATING AGENTS

CAN POLYPROPYLENE EFFECTIVELY COMPETE WITH PET?

ARE WATER BOTTLES A VIABLE POLYPROPYLENE OUTLET?

NEW POLYPROPYLENE GRADES

Total Petrochemicals

Dow Plastics

LyondellBasell

Sabic Innovative Plastics

Borealis

Packalloy

LIMITATIONS OF POLYPROPYLENE IN RIGID FOOD PACKAGING

POLYCARBONATES

OVERVIEW

PROPERTIES

TYPES OF POLYCARBONATES AVAILABLE

PROPERTY ADVANTAGES AND DISADVANTAGES

PRODUCERS

RIGID FOOD PACKAGING APPLICATIONS

POLYVINYLCHLORIDE

OVERVIEW

FORMS OF POLYVINYL CHLORIDE

ENVIRONMENTAL ISSUES

Positive

Negative

RIGID FOOD PACKAGING APPLICATIONS

PRODUCERS

THERMOPLASTIC STYRENE BLOCK COPOLYMERS

BACKGROUND

PROCESSING

PROPERTIES

PROCESSING

RIGID FOOD PACKAGING APPLICATIONS

LOW DENSITY POLYETHYLENE

OVERVIEW

RIGID FOOD PACKAGING APPLICATIONS

NYLONS

OVERVIEW

MAJOR TYPES

Nylon 66

PRODUCERS

PACKAGING APPLICATIONS

FOOD PACKAGING APPLICATIONS

PPO-BASED ALLOYS AND BLENDS

OVERVIEW

PPO/HIPS

PPO/NYLON

POLYLACTIC ACID

BACKGROUND

POTENTIAL FOOD PACKAGING APPLICATIONS

TECHNICAL LIMITATIONS OF POLYLACTIC ACID

OBSTACLES

TARGETED APPLICATIONS

SHEET EXTRUSION APPLICATIONS

CLEAR RIGID PACKAGING

STRETCH BLOW MOLDING

SINGLE-SERVE MARKET

THERMOFORMED TRAYS

IMPACT OF THE FOOD SERVICE INDUSTRY

RECENT DEVELOPMENTS

Foamed Polylactic Acid Biodegradable Food Trays

Cove Made Into Clam Shells

Need to Increase Several Physical Parameters of Foamed Biodegradable Polymers for Rigid Food Packaging

OTHER BIODEGRADABLE POLYMERS WITH POTENTIAL RIGID FOOD PACKAGING APPLICATIONS

RIGID FOOD PACKAGING MARKET BY RESIN

OVERVIEW

TABLE 30 RIGID FOOD PACKAGING MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

PET MARKET

TABLE 31 PET MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

TABLE 32 PET BOTTLE MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

HIGH-DENSITY POLYETHYLENE MARKET

TABLE 33 HDPE RIGID FOOD PACKAGING MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

TABLE 33 (CONTINUED)

TABLE 34 HDPE BOTTLE MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

POLYSTYRENE MARKET

TABLE 35 POLYSTYRENE RIGID FOOD PACKAGING MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

POLYPROPYLENE MARKET

TABLE 36 POLYPROPYLENE RIGID FOOD PACKAGING MARKET, BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

TABLE 37 POLYPROPYLENE BOTTLE MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

POLYCARBONATE MARKET

TABLE 38 POLYCARBONATE RIGID FOOD PACKAGING MARKET, BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

PVC MARKET

TABLE 39 PVC RIGID FOOD PACKAGING MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

TABLE 40 PVC BOTTLE MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

STYRENE BLOCK COPOLYMER MARKET

TABLE 41 STYRENE BLOCK COPOLYMER RIGID FOOD PACKAGING MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

LOW-DENSITY POLYETHYLENE MARKET

TABLE 42 LDPE RIGID FOOD PACKAGING MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

MISCELLANEOUS RESIN MARKET

TABLE 43 MISCELLANEOUS RESIN RIGID FOOD PACKAGING MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

>INTRAPOLYMER COMPETITIVE SCENARIO

OVERVIEW

BOTTLE MARKETS

OVERVIEW

POLYETHYLENE TEREOHTHALATE-POLYPROPYLENE COMPETITIVE BOTTLE SCENARIO

MEAT/DELI AND DAIRY CONTAINER MARKETS

OTHER FOOD CONTAINER MARKET

PREPARED FOOD MARKET

FOOD SERVICE MARKET

INDUSTRY COMMENTS OF THE COMPETITIVE POLYMER SCENARIO

INDUSTRY COMMENTS OF THE…(CONTINUED)

INDUSTRY STRUCTURE

PLASTIC PACKAGING OVERVIEW

ISSUES FACING THE INDUSTRY

OVERVIEW

OTHER ISSUES

PARTICIPANTS IN PLASTIC RIGID FOOD PACKAGING

BACKGROUND

RESIN PRODUCERS

TABLE 44 SELECTED KEY RESIN PRODUCERS SUPPLYING PRODUCTS TO THE RIGID FOOD PACKAGING MARKET

COMPOUNDERS

Overview

Types of Compounders

SHEET PRODUCERS

TABLE 45 IMPORTANT PLASTIC SHEET PRODUCERS SERVING THE RIGID FOOD PACKAGING INDUSTRY

THERMOFORMERS

TABLE 46 MAJOR THERMOFORMERS SERVING THE FOOD PACKAGING INDUSTRY

TABLE 46 (CONTINUED)

BLOW MOLDERS

TABLE 47 IMPORTANT BLOW MOLDERS PROVIDING BOTTLES TO THE FOOD PACKAGING INDUSTRY

BARRIER BOTTLE PRODUCERS

TABLE 48 SELECTED KEY COMPANIES DEVELOPING AND/OR PRODUCING BARRIER BOTTLES

INJECTION MOLDERS

TABLE 49 KEY INJECTION MOLDERS SERVING THE FOOD PACKAGING INDUSTRY

SELECTED COMPANIES PRODUCING RIGID PLASTIC FOOD

PACKAGING PRODUCTS

OVERVIEW

COEXTRUDED PLASTIC TECHNOLOGIES, INC. (CPT)

ADEPT CUSTOM MOLDERS (ACM)

FORMTIGHT, INC

UNIVERSAL PROTECTIVE PACKAGING, INC. (UPPI)

PORTION PAC INC. (PPI)

MARKET ENTRY FACTORS

OVERVIEW

REQUIREMENTS FOR MARKET ACCEPTANCE

RECENT EVENTS IMPACTING THE RIGID PLASTICS FOOD INDUSTRY

FORMATION OF LYONDELLBASELL

HUNTSMAN CHEMICAL SOLD

EASTMAN CHEMICAL ACTIVITIES

ASIAN ACTIVITIES

SONOCO ACQUISITION

PACTIV, INC.

REXAM

GRAHAM PACKAGING

HUHTAMAKI

WHITE ROCK DISTILLERIES

CONSTAR INTERNATIONAL

PEPSI BOTTLING COMPANY

AMCOR PET PACKAGING

RECYCLING OF PLASTIC RIGID FOOD PACKAGING STRUCTURES

OVERVIEW

PET RECYCLING RATES AND VOLUMES

OVERVIEW

DISCREPANCIES IN REPORTING RECYCLING RATES

CURRENT SCENARIO

TABLE 50 HISTORIC DATA ON POST-CONSUMER PLASTIC BOTTLE RECYCLING, 1990-2006 (MILLIONS OF POUNDS RECYCLED)

TABLE 51 GROWTH RATES OF POST-CONSUMER PLASTIC BOTTLE RECYCLING, THROUGH 2005 (CAGR%)

OTHER ISSUES

BACKGROUND

BEVERAGE COMPANY COMMITMENT NEEDED

PLASTIC IDENTIFICATION AND RECYCLING CODES

SINGLE-SERVE AND BEER BOTTLES CAUSE ADDITIONAL RECYCLING PROBLEMS

HOW COMMITTED ARE BOTTLING COMPANIES?

NAPCOR

POLYSTYRENE RECYCLING ISSUES

OVERVIEW

AMERICAN CHEMISTRY COUNCIL VIEW

DIFFICULTY IN RECYCLING POLYSTYRENE FOOD CONTAINERS

NEW DEVELOPMENTS IN PLASTIC RECYCLING

WELLMAN, INC.

STATEWIDE BOTTLING BILLS

NEW PROCESSES

Buhler AG

PTP Plastic Technologies

Uhde Inventa-Fischer

PUBLIC, ENVIRONMENTAL, AND REGULATORY FACTORS AND ISSUES

OVERVIEW

FEDERAL FOOD SAFETY AND REGULATORY SYSTEM

BACKGROUND

FEDERAL AGENCIES INVOLVED

EUROPEAN SCENARIO

BACKGROUND

IMPACT OF PETCORE

THE FOOD AND DRUG ADMINISTRATION

OVERVIEW

FOOD ADDITIVE RULES AND CATEGORIES

REGULATION OF PACKAGING MATERIALS

OVERVIEW

CODE OF FEDERAL REGULATIONS

Code of Federal Regulations (Continued)

THE FOOD AND DRUG ADMINISTRATION MODERNIZATION ACT AND NEW PREMARKET NOTIFICATION PROCEDURES

RECENT DEVELOPMENTS

POTENTIAL HAZARDS OF REUSING PLASTIC FOOD AND BEVERAGE BOTTLES

THE BISPHENOL A ISSUE IN POLYCARBONATE BOTTLES

LEGISLATIVE BATTLES ARE EXPECTED TO CONTINUE INDEFINITELY

PRICING

TABLE 52 PUBLISHED LIST PRICES FOR RESINS USED IN RIGID FOOD PACKAGING (CENTS PER LB.)

COMPANY PROFILES

AMCOR PET PACKAGING

ASSOCIATED PACKAGING TECHNOLOGIES

BALL CORPORATION

BASF

BERRY PLASTICS CORPORATION

CHESAPEAKE PLASTIC PACKAGING

CHEVRON PHILLIPS

CONSOLIDATED CONTAINER COMPANY

CONSTAR INTERNATIONAL

CRYOVAC RIGID PACKAGING

DAK AMERICA

DART CONTAINER CORPORATION

DOW PLASTICS

EASTMAN CHEMICAL/VORIDIAN

FABRI-KAL

GENPAK

GRAHAM PACKAGING COMPANY LP

HUHTAMAKI AMERICAS

INVISTA POLYMERS AND RESINS

KANEKA CORPORATION

KORTEC, INC

LYONDELLBASELL CHEMICAL COMPANY

M&G POLYMERS USA LLC

MILLIKEN & COMPANY

NOVA CHEMICALS

OWENS-ILLINOIS

PACTIV, INC.1900 WEST FIELD CT.

PLACON, INC

PLASTIPAK PACKAGING, INC.

PRETIUM PACKAGING

REXAM PLC

REYNOLDS PACKAGING GROUP

SILGAN, INC.

SONOCO CONSUMER PRODUCTS

TETRA-PAK, INC.

TOTAL PETROCHEMICALS USA

WELLMAN, INC

WINCUP HOLDINGS

WINPAK PORTION PACKAGING

SELECTED KEY ACRONYMS

LIST OF TABLES

SUMMARY TABLE RIGID FOOD PACKAGING MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

TABLE 1 A WALK THROUGH THE AISLES OF A LOCAL SUPERMARKET

TABLE 2 PLASTIC USAGE IN FOOD AND BEVERAGE BOTTLES

TABLE 3 PLASTIC USAGE IN MISCELLANEOUS

TABLE 4 PLASTIC USAGE IN PREPARED FOOD CONTAINERS

TABLE 5 PLASTIC USAGE IN FOOD SERVICE CONTAINERS

TABLE 6 TOP TEN SOFT DRINK PRODUCERS IN DECREASING MARKET SHARE

TABLE 7 TEST-MARKETED OR COMMERICAL PLASTIC BEER BOTTLES

TABLE 8 SELECTED KEY CONVERTERS SUPPLYING PLASTIC PRODUCTS TO THE RIGID FOODSERVICE PACKAGING

TABLE 9 OVERVIEW OF RESINS AND APPLICATIONS IN RIGID FOOD PACKAGING

TABLE 10 RIGID FOOD PACKAGING MARKET BY MAJOR SEGMENT, THROUGH 2013 (MILLION POUNDS)

TABLE 11 BOTTLE MARKET BY MAJOR PRODUCT, THROUGH 2013 (MILLION POUNDS)

TABLE 12 TOTAL BOTTLE MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

TABLE 13 SOFT DRINK BOTTLE MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

TABLE 14 WATER BOTTLE MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

TABLE 15 FRUITJUICE, DAIRY DRINK, AND SPORTS DRINK BOTTLE MARKET BY RESIN, TYHROUGH 2013 (MILLION POUNDS)

TABLE 16 MILK BOTTLE MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

TABLE 17 BEER BOTTLE MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

TABLE 18 MISCELLANEOUS BOTTLE MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

TABLE 19 DAIRY PLASTIC RIGID FOOD PACKAGING MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

TABLE 20 MEAT/DELI PLASTIC RIGID PACKAGING MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

TABLE 21 OTHER FOOD CONTAINER PACKAGING MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

TABLE 22 PREPARED FOOD CONTAINER PACKAGING MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS

TABLE 23 PLASTIC RIGID PACKAGING FOOD SERVICE MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

TABLE 24 MISCELLANEOUS PLASTIC RIGID FOOD PACKAGING MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

TABLE 25 ESTIMATED TOTAL MANUFACTURING COSTS FOR PET BARRIER BOTTLE ($ PER THOUSAND BOTTLES)

TABLE 26 U.S. BEVERAGE CONTAINER MARKET BY MATERIAL, THROUGH 2013 (BILLION UNITS)

TABLE 27 OVERVIEW OF MATERIALS COMPETING WITH PLASTICS IN RIGID FOOD PACKAGING

TABLE 28 PLASTIC-NON-PLASTIC COMPETITIVE SCENARIO IN RIGID FOOD PACKAGING (%)

TABLE 29 FABRICATION METHODS AND USES FOR POLYSTYRENE

TABLE 30 RIGID FOOD PACKAGING MARKET BY RESIN, THROUGH 2013 (MILLION POUNDS)

TABLE 31 PET MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

TABLE 32 PET BOTTLE MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

TABLE 33 HDPE RIGID FOOD PACKAGING MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

TABLE 34 HDPE BOTTLE MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

TABLE 35 POLYSTYRENE RIGID FOOD PACKAGING MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

TABLE 36 POLYPROPYLENE RIGID FOOD PACKAGING MARKET, BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

TABLE 37 POLYPROPYLENE BOTTLE MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

TABLE 38 POLYCARBONATE RIGID FOOD PACKAGING MARKET, BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

TABLE 39 PVC RIGID FOOD PACKAGING MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

TABLE 40 PVC BOTTLE MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

TABLE 41 STYRENE BLOCK COPOLYMER RIGID FOOD PACKAGING MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

TABLE 42 LDPE RIGID FOOD PACKAGING MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

TABLE 43 MISCELLANEOUS RESIN RIGID FOOD PACKAGING MARKET BY APPLICATION, THROUGH 2013 (MILLION POUNDS)

TABLE 44 SELECTED KEY RESIN PRODUCERS SUPPLYING PRODUCTS TO THE RIGID FOOD PACKAGING MARKET

TABLE 45 IMPORTANT PLASTIC SHEET PRODUCERS SERVING THE RIGID FOOD PACKAGING INDUSTRY

TABLE 46 MAJOR THERMOFORMERS SERVING THE FOOD PACKAGING INDUSTRY

TABLE 47 IMPORTANT BLOW MOLDERS PROVIDING BOTTLES TO THE FOOD PACKAGING INDUSTRY

TABLE 48 SELECTED KEY COMPANIES DEVELOPING AND/OR PRODUCING BARRIER BOTTLES

TABLE 49 KEY INJECTION MOLDERS SERVING THE FOOD PACKAGING INDUSTRY

TABLE 50 HISTORIC DATA ON POST-CONSUMER PLASTIC BOTTLE RECYCLING, 1990-2006 (MILLIONS OF POUNDS RECYCLED)

TABLE 51 GROWTH RATES OF POST-CONSUMER PLASTIC BOTTLE RECYCLING, THROUGH 2005 (CAGR%)

TABLE 52 PUBLISHED LIST PRICES FOR RESINS USED IN RIGID FOOD PACKAGING (CENTS PER LB.)

LIST OF FIGURES

SUMMARY FIGURE RIGID FOOD PACKAGING MARKET BY RESIN, 2007-2013 (MILLION POUNDS)

FIGURE 1 RIGID FOOD PACKAGING MARKET BY MAJOR SEGMENT, 2007-2013 (MILLION POUNDS)

FIGURE 2 BOTTLE MARKET BY MAJOR PRODUCT, 2007-2013 (MILLION POUNDS)

FIGURE 3 TOTAL BOTTLE MARKET BY RESIN, 2007-2013 (MILLION POUNDS)

FIGURE 4 DAIRY PLASTIC RIGID FOOD PACKAGING MARKET BY RESIN, 2007-2013 (MILLION POUNDS)

FIGURE 5 MEAT/DELI PLASTIC RIGID PACKAGING MARKET BY RESIN, 2007-2013 (MILLION POUNDS)

FIGURE 6 OTHER FOOD CONTAINER PACKAGING MARKET BY RESIN, 2007-2013 (MILLION POUNDS)

FIGURE 7 PREPARED FOOD CONTAINER PACKAGING MARKET BY RESIN, 2007-2013 (MILLION POUNDS)

FIGURE 8 PLASTIC RIGID PACKAGING FOOD SERVICE MARKET BY RESIN, 2007- 2013 (MILLION POUNDS)

FIGURE 9 MISCELLANEOUS PLASTIC RIGID FOOD PACKAGING MARKET BY RESIN, 2007-2013 (MILLION POUNDS)

Abstract

Covers the key resins used in rigid food packaging by major applications, including bottles, dairy and meat/deli, molded/thermoformed containers, prepared food and foodservice Assesses individual plastics used with forecasts for the North American market through 2013 Examines trends within each market sector Analyzes the roles of the many companies involved, such as molders, thermoformers and converters Details industry structure Discusses the Impact of recycling and other critical issues confronting the industry.

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