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The Development and Use of Renewable Feedstocks in the Chinese Chemical Industry

Published by: He-Ro Consulting ltd.

Published: Mar. 31, 2008 - 162 Pages


Table of Contents



Copyright

Disclaimer

Tables

Figures

About the Publisher

Foreword - The Scope of this Report

Note on translation / romanization

Exchange rate

Executive Summary

The role of the Chinese Government

The role of academia

The industrial situation

Corn issues arising

Drivers for development of the renewables sector in China

Challenges for the development of the renewables sector in China

Abbreviations

Introduction

Section 1 -

The role of the Chinese government in the development of renewable feedstocks

Background

A Brief Summary of Green Chemistry in China

Green chemistry background

Research directions of Green Chemistry in China

A main research direction of Green Chemistry in China - the use of renewable resources for synthesis of chemical products

The development of China’s Biomass industry

The use of food crops in the Biomass industry

Fuel ethanol

The development of “Food-ethanol” (ethanol made from food grains)

The effect of the development of the processing industries on the food crop situation

“Food to energy” and related issues in China

“Food to energy” issue and National food security

The government response - the “Medium to Long Term Development Plan for Renewable Energy”

Additional government restrictions - export policy changes

The development of “non-food ethanol” (ethanol made from non-food crops)

Biodiesel

The development of Biodiesel

Government policy relating to the biodiesel industry

Solid Bio-fuel

Bio-gas

Non-food / alternative renewable feedstocks in China’s Chemical Industry

The Government position

Bio-energy

Bio-materials

Main types of alternative crops for fuel ethanol, and their situation in China

Sugar cane

Sweet sorghum

Cassava

Sweet potato

Main types of Non-Food crops for biodiesel

Jatropha curcas

Pistacia Chinensis

The exploitation and use of Chinese Renewable feedstocks

The attitude of Chinese government towards the development of renewable energy crops and related policy / planning.

Financial support for the non-food Bio-energy and Bio-chemical industries

Demonstration Projects using Non-Food/Alternative Biomass

Product areas where the Government is interested to develop renewable feedstocks

Related Policy and planning

China “Bio-industries development 11th Five-year plan”

“2008 - 2009 biobase raw material high-tech industrialization project”

Biobase synthetic polymeric material

Natural biological polymeric material

Biobase platform chemicals

Related support and restriction issues

Government support

Section 2

Research and its application - The position of Academia in relation to developing renewable feedstocks

A brief introduction to Research Institutes and organizations in China working in the field of renewable feedstocks

Center for Renewable Energy Development, Energy Research Institute, National Development and Reform Commission.

Biomass Energy Research center, the Chinese Academy of Agricultural Sciences.

Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences

China Renewable Energy Society

Other research organizations / units

Chinese patents relating to renewable feedstock products

Key areas for future research

Products with economic and industrialized prospects

The “863 Program”

Bioethylene

Lactic Acid/Poly Lactic Acid

1,3-propanediol

PHBV

Research projects approved under the 863 program

Section 3

Key product areas where the Chinese chemical industry is developing renewable feedstocks to replace petroleum based raw materials

Poly-lactic acid (PLA)

PLA production technology

Main PLA producers in China

Other PLA producers in China

PLA corn requirements

Poly-hydroxybutyrate-valerate (PHBV)

PHBV Manufacturer

PHBV corn requirements

Restrictions on the bio-polymer industries’ growth in China

Bio-ethylene

Main bio-ethylene producers in China

Project for industrialization of bio-ethylene production from sweet sorghum in Xinjiang

Ethylene corn requirements

Issues related to the future development of bio-ethylene

1,3-propanediol (PDO)

The research situation of PDO in China

The research situation in biological synthesis of PDO

The industrialization of PDO in China

PDO from biological synthesis - the main producers

PDO corn requirements

Ethylene Glycol (EG)

The development of Biomass Ethylene Glycol (Bio-EG) in China

Main Bio-Ethylene Glycol production facilities in China

EG corn requirements

1,4-Butanediol (BDO)

Significant related ‘other’ activity

Summary and Conclusions

Appendix 1

Patent Summaries

Part 1: Lactic Acid and Poly Lactic Acid

Part 2 Ethylene

Part 3 Biological 1,3 Propanediol

Part 4 Bio-Ethylene Glycol

Appendix 2

List of companies and addresses mentioned in this report




Tables




Table 1 Summary overview of the historical development of Government plans relating to China’s Biomass industries (Bio-energy and Bio-chemical).

Table 2 The four designated fuel ethanol producers

Table 3 Chinese Fuel ethanol production:

Table 4 Planting area for main crops 2004 - 2007

Table 5 Output of main crops 2004 - 2007

Table 6 Demonstration Projects using Non-food / Alternative Biomass

Table 7 Chinese registered patents relating to the use of renewable feedstocks

Table 8 4 key projects approved under the 'Bio-Refinery Technology for Production of Bio-base Chemicals

Table 9 PLA / L-lactic acid summary table

Table 10 PHBV summary table

Table 11 Physical properties of Bio-ethylene from FSBC

Table 12 Summary : Bio-ethylene production

Table 13 Physical property of PDO from ZMCC

Table 14 PDO specification from ZMCC

Table 15 Physical properties of PDO from HCBC

Table 16 Quality index of PDO from ZMCC

Table 17 PDO summary table

Table 18 Ethylene Glycol producers and production capacities

Table 19 Ethylene Glycol supply and demand

Table 20 Bio-EG summary table




Figures




Figure 1 Overview of the PRC State Structure

Figure 2 Corn Production and Consumption 2001-2007

Figure 3 Summary production flowchart for Lactic Acid ex-starch

Figure 4 Summary production flowchart for Poly Lactic Acid

Figure 5 Bio-ethylene summary production flowchart

Figure 6 Bio-ethylene glycol summary production flowchart

Abstract

The Development and Use of Renewable Feedstocks in the Chinese Chemical Industry - March 2008

The aim of this report by He-Ro Consulting Ltd., is to provide a clear understanding of the situation in China regarding the use of renewable feedstocks in the Chemical Industry, the factors leading to their introduction; usage today; and possible future developments.

The 162 page report is broadly divided into three main sections:

In Section 1 we look at the Chinese government: the key role it has taken in initiating the developments in the bio-resources area; the process by which relevant central guidelines contained in the 5 Year Plans are transmitted via the various layers of the government apparatus, and refined into concrete action plans with clearly defined goals and timelines for academia and the chemical industry.

We look at the specifics of government policy, for example the “2008 - 2009 biobase raw material high-tech industrialization project” announced by the National Reform and Development Commission on 11 December 2007. This calls specifically for biobase development - under detailed specified conditions - of polylactic acid (PLA), bio-ethylene, poly-hydroxy fatty acid esters, cellulose derivatives or monomer materials like 1,3-propanediol (PDO), Butane-1,4-diol (BDO), furfural etc.

We show how the role of government in the chemical industry is central to the development, and future use of, renewable feedstocks.

In Section 2 we look at the role of academia in research and development, and examine the patent situation. While more companies are now investing in in-house R&D, a glance at the registered patents (included in full summary in the appendix) shows that few belong in the hands of manufacturing industry. Thus while primary research and, perhaps increasingly, initial market development is still largely the purlieu of academia, industrialized development lays takes place in the industrial sector..

In Section 3 we examine the actual situation in the Chinese chemical industry.

While Bio-fuels is the largest sector within the renewable feedstocks group, by volume, value, and ‘visibility’, it has been the subject of widespread analysis. Accordingly, we cover this sector in brief, principally in how it has influenced government policy in the feedstock use issue of food vs energy/chemicals. Likewise, China has a very firmly established fermentation sector in the chemical industry and this report does not cover products such as Citric Acid, Monosodium Glutamate, Ascorbic Acid etc, where fermentation has become the ‘traditional’ method of production. Instead, in Section 3 we focus on those products identified within the government planning as the key development items: PLA, bio-ethylene, PHBV; 1,3 propanediol etc. We provide details of the producers, routes of synthesis, announced production capacities.

In Section 4 we summarise and draw some conclusions from the preceding chapters in respect of possible future developments within the industry.

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