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The Changing Face of the North American Automotive Remanufacturing Industry

Published by: Frost & Sullivan

Published: Feb. 18, 2008 - 105 Pages


Table of Contents


1. Executive Summary

1. Executive Summary

1. Executive Summary


2. North American Remanufactured Automotive Aftermarket

1. Market Overview

1. Market Overview and Definitions

2. Core Management and Retrieval Process

2. Industry Challenges

1. Challenges Facing the North American Remanufactured Automotive Aftermarket

3. Major Trends in Selected Remanufactured Aftermarket Segments

1. Engines

2. Transmissions

3. Starters and Alternators

4. CV Driveaxles

5. Rack and Pinion Steering Gears

6. Fuel Injectors

7. Engine Control Units

8. Compressors

9. Ignition Distributors

10. Mass Air Flow Sensors

11. Fractional Horsepower Motors

12. Power Steering Pumps

13. Brake Components

4. Competitive Analysis

1. Competitive Analysis

2. Profiles of the Major Remanufacturers in North America

3. Distribution Channel Analysis

4. Future of the North American Remanufacturing Industry

5. Key Take Aways


3. Appendix

1. Acronyms and Equations

1. Acronyms and Abbreviations

2. Currency Exchange Rates

3. Conversion Equations

4. Compound Annual Growth Rate


4. Decision Support Database

1. Decision Support Database

1. North American Trade Regulations

2. Joint Ventures and Affiliations

3. Vehicles in Operation

4. Vehicle Scrap Rate

5. Population per Vehicle




List of Figures


Chapter 2


Remanufactured Automotive Aftermarket: Impact of Top Industry Challenges (North America), 2007-2013

Remanufactured Engines Aftermarket: Unit Shipment Share by Product Type (North America), 2003-2013

Remanufactured Engines Aftermarket: Revenue Share by Product Type (North America), 2003-2013

Remanufactured Transmissions Aftermarket: Unit Shipment Share by Product Type (North America), 2003-2013

Remanufactured Transmissions Aftermarket: Revenue Shares by Product Type (North America), 2003-2013

Remanufactured Starters and Alternators Aftermarket: Unit Shipment and Revenue Forecasts (North America), 2003-2013

Remanufactured CV Driveaxle Aftermarket: Unit Shipment and Revenue Forecasts (North America), 2003-2013

Remanufactured Rack and Pinion Steering Gear Aftermarket: Unit Shipment and Revenue Forecasts (United States), 2003-2013

Remanufactured Fuel Injector Aftermarket: Unit Shipment and Revenue Forecasts (North America), 2003-2013

Remanufactured Engine Control Units Aftermarket: Unit Shipment and Revenue Forecasts (North America), 2003-2013

Remanufactured Compressors Aftermarket: Unit Shipment and Revenue Forecasts (North America), 2003-2013

Chapter 3


Remanufactured Automotive Aftermarket: Exchange Rate (Canada: U.S.), 2004-2006

Remanufactured Automotive Aftermarket: Exchange Rate (Europe: U.S.), 2004-2006

Remanufactured Automotive Aftermarket: Exchange Rate (Japan: U.S.), 2004-2006

Remanufactured Automotive Aftermarket: Exchange Rate (Korea: U.S.), 2004-2006

Remanufactured Automotive Aftermarket: Exchange Rate (Mexico: U.S.), 2004-2006

Remanufactured Automotive Aftermarket: Exchange Rate (UK: U.S.), 2004-2006

Abstract

This Frost & Sullivan research service titled The Changing Face of the North American Automotive Remanufacturing Industry provides unit shipment and revenue forecasts, unit shipment and revenue shares by product type, competitive analysis, distribution channel analysis, and key market trends of selected remanufactured product categories, among others. In this research, Frost & Sullivan's expert analysts thoroughly examine the remanufactured products for light vehicles.

This analysis is available through our Automotive & Transportation Growth Partnership Services program. With this program, clients receive industry-leading market research such as this, along with technical and econometric data and many interactive features including Analyst Inquiry Time and Client Councils.

Market Overview

Increasing Price Pressures Compel Automotive Remanufacturers to Strategically Market their Most Profitable Products

The easy availability of new, salvage, and even rebuilt parts has put a spanner in the works of the North American automotive remanufacturing industry. The glut of choices has eaten into the market for remanufactured engines, transmissions, clutches, CV driveaxles, and fuel injectors. Remanufacturers of these products have not been able to recover their high production costs despite an increase in their prices. Prices have assumed greater significance with an escalation in commoditization and threat from low-priced offshore products. Moreover, due to the lack of qualified technicians in the aftermarket, end users are likely to gravitate toward the original equipment market. To stay afloat in such a challenging market, remanufacturers need to identify and meet market demand by competitively pricing the most needed stock keeping units (SKUs).

Aftermarket participants may get a respite from the challenge posed by offshore products due to the continued inconsistencies in metallurgical and heat treatments, which cause the parts to fail prematurely. Moreover, their longer delivery time and domestic products’ improving technological sophistication are expected to curb the threat from foreign products. In addition, remanufacturers could shore up their revenues by marketing their products’ numerous advantages over new parts. For instance, remanufactured parts are available for a wide range of products, often have broader application coverage than what is available as new parts, and offer environmental benefits because they are recycled. Remanufacturers’ competitively priced, durable, and reliable parts for older and later model vehicles have helped them cement their position in product categories such as engine control unit (ECU) and rack and pinion steering gear.

Technological Advances and Lower Prices to Drive Uptake of Remanufactured Parts

"Due to the rising influence of mechatronics, remanufacturers are investing heavily in R&D to deliver products on time and identify the parts and technologies that will drive future growth," says the analyst of this research service. They will also have to start building remanufactured electric power steering (EPS) rack and pinions, seeing how they are being increasingly installed in newer vehicle models. However, hydraulic power steering (HPS) rack and pinions will continue to account for the majority of aftermarket sales. Meanwhile, the aftermarket for diesel engines is expected to outstrip that of gasoline engines. Considering just 2 to 3 percent of North American vehicles were equipped with diesel engines in 2006, there is plenty of scope to expand the diesel vehicle population, which will, in turn, generate more replacement opportunities in the region.

"Remanufactured ECUs will continue to dominate the replacement demand in the aftermarket because of the large difference in price between new and remanufactured ECUs," notes the analyst. "Remanufactured ECUs are priced in the $40 to $150 range, while new ECUs may cost $600 to $800. A technology that is likely to be phased out in the remanufactured market is manual transmissions. This is mainly due to the growing dominance of automatic transmissions at the OE level, which is expected to drive the demand for remanufactured automatic transmissions in the aftermarket. Other products that will stand out in the aftermarket in the next five to seven years include remanufactured starters and alternators because of a higher price difference with new parts and carrying a competitive, sometimes lifetime, warranty.

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