Electronic Chemicals and Materials: The Global Market

Published by: BCC Research

Published: Sep. 1, 2006 - 178 Pages

Table of Contents

INTRODUCTION

REASONS FOR THIS STUDY

SCOPE OF THE STUDY

TARGETED AUDIENCE

METHODOLOGY

ANALYST CREDENTIALS

RELATED BCC REPORTS

BCC ONLINE SERVICES

DISCLAIMER

EXECUTIVE SUMMARY

Summary Table:

GLOBAL ELECTRONIC CHEMICALS AND MATERIALS MARKET, THROUGH 2010 ($ MILLIONS)

Summary Figure:

GLOBAL MARKET FOR ELECTRONIC CHEMICALS AND MATERIALS, 2003-2010 ($ MILLIONS)

OVERVIEW

SEMICONDUCTOR INDUSTRY

PRINTED CIRCUIT BOARD INDUSTRY

ELECTRONIC MATERIALS

WAFERS

CMP SLURRIES

ELECTRONIC CHEMICALS

ELECTRONIC GASES

Bulk Gases

Argon

Carbon Dioxide

Chlorine

Helium

Hydrogen

Nitrogen

Oxygen

Specialty Gases

Boron Trichloride

Chlorine Trifluoride

Hydrogen Bromide

Nitrogen Trifluoride

Silicon Precursor Gases

Sulfur Hexafluoride

Reactant Gases

Ammonia

Nitrous Oxide

Dopant Gases

Arsine

Diborane

Phosphine

POLYMERS AND CONDUCTIVE POLYMERS

Polyacetylenes

Polyaniline

Polyethylene Dioxythiophene (PEDOT)

Polypyrrole (PPy)

PHOTORESIST CHEMICALS

Negative Photoresists

Positive Photoresists

I-line and G-line Photoresists

Polyhydroxy Styrene (PHS)

Methacrylate Resin

WET CHEMICALS AND SOLVENTS

Acetic Acid

Hydrochloric Acid

Hydrofluoric Acid

Hydrogen Peroxide

Isopropyl Alcohol

Methanol

Methyl Chloroform

Nitric Acid

Perfluorocarbons (PFCs)

Perfluorooctyl Sulfonates/Perfluoroalkyl Sulfonates (PFOS/PFAS)

Phosphoric Acid

Sulfuric Acid

Solvents

MISCELLANEOUS CHEMICALS AND METALS

Cadmium

Copper

Gallium

Mercury

Selenium

Silicon

Silver

Yttrium

Miscellaneous Chemicals

Aluminum Gallium Arsenide

Barium Titanate

Chromium Dioxide

Gallium Phosphide

Hydroxylamine

Indium Gallium Phosphide

Perfluoro Butadiene

Polycrystalline Silicon or Polysilicon

Tungsten Hexafluoride

SUMMARY OF MATERIALS USED IN ELECTRONICS

Table 1 SUMMARY OF IMPORTANT ELECTRONIC CHEMICALS APPLICATIONS

Table 2 SUMMARY OF IMPORTANT ELECTRONIC MATERIALS APPLICATIONS

PURITY REQUIREMENTS OF ELECTRONIC CHEMICALS

HISTORICAL TECHNOLOGY DEVELOPMENTS IN THE ELECTRONIC CHEMICAL INDUSTRY

TIMELINE

Table 3 HISTORICAL DEVELOPMENTS IN THE ELECTRONIC CHEMICAL INDUSTRY

CURRENT STATUS OF THE ELECTRONICS INDUSTRY

TECHNOLOGY OVERVIEW

IMPORTANT OPERATIONS IN SEMICONDUCTOR MANUFACTURING

BLANK WAFER PRODUCTION

Discrete Epitaxial Silicon Wafers

MOS Epitaxial Silicon Wafers

Wafer Processing

Shaping

Etching

Other Operations

PROCESSES FOR SEMICONDUCTOR FABRICATION

OXIDATION

COATING APPLICATION

ETCHING

Decapsulation

Wet Etching

Dry Etching

PHOTORESIST STRIPPING

DOPING

CHEMICAL MECHANICAL PLANARIZATION (CMP)

Oxide Planarization

Polysilicon Planarization

Metal Planarization

REMOVAL OF OXIDES AND MOISTURE

MULTILAYER PRESSING

ASSEMBLY AND PACKAGING

CHEMICALS USED IN THE PROCESSING OPERATION

Table 4 CHEMICALS USED IN SEMICONDUCTOR FABRICATION PROCESSES

PRINTED CIRCUIT BOARD MANUFACTURING

PROCESS OUTLINE

OVERVIEW OF THE ELECTRONICS COMPONENT MARKET

ELECTRONICS COMPONENT INDUSTRY STRUCTURE

Table 5 GLOBAL MARKET FORECAST FOR SEMICONDUCTORS AND PCBS, THROUGH 2010 ($ MILLION)

STATUS OF THE SEMICONDUCTOR INDUSTRY

Table 6 GLOBAL SEMICONDUCTOR MARKET GROWTH PATTERN, THROUGH 2010 ($ MILLION)

Figure 1 GLOBAL MARKET FOR SEMICONDUCTORS, 1994-2010 ($ MILLIONS)

Table 7 RANKING OF GLOBAL COMPANIES IN SEMICONDUCTOR INDUSTRY, 2005

REGIONAL MARKETS

Table 8 GLOBAL MARKET FORECAST FOR SEMICONDUCTORS BY REGION, THROUGH 2010 ($ MILLION)

Asia Pacific

Table 9 SEMICONDUCTOR MARKET FORECAST IN ASIA/PACIFIC (EXCEPT JAPAN), THROUGH 2010 ($ MILLION)

Figure 2 GLOBAL SEMICONDUCTOR MARKET SHARE FOR ASIA/PACIFIC (EXCEPT JAPAN), 2005 (%)

Japan

Europe

United States

SEMICONDUCTOR MARKET SECTORS

Table 10 GLOBAL MARKET FORECAST FOR SEMICONDUCTORS BY SECTOR, THROUGH 2010 ($ MILLION)

Figure 3 GLOBAL SEMICONDUCTOR MARKET SHARE BY SECTOR, 2005 (%)

APPLICATIONS

Computer Market

Consumer Products Market

Communications Market

Automotives

STATUS OF PRINTED CIRCUIT BOARD INDUSTRY

Table 11 GLOBAL MARKET FOR PRINTED CIRCUIT BOARDS, THROUGH 2010 ($ MILLION)

Figure 4 GLOBAL PRINTED CIRCUIT BOARD MARKET SHARES BY SECTOR, 2005 (%)

INDUSTRY TRENDS

REGIONAL SHARE OF THE PCB MARKET

Table 12 GLOBAL PCB MARKET FORECAST BY REGION, THROUGH 2010 ($ MILLION)

Figure 5 GLOBAL MARKT SHARE OF PCB PRODUCTION BY REGION, 2005 (%)

NORTH AMERICA

ASIA

China

Japan

Thailand

South Korea

GLOBAL ELECTRONIC CHEMICAL AND MATERIAL MARKETS

Table 13 GLOBAL ELECTRONIC CHEMICALS AND MATERIALS MARKET FORECAST BY TYPE, THROUGH 2010 ($ MILLION)

REGIONAL MARKETS

Table 14 GLOBAL ELECTRONIC CHEMICALS AND MATERIALS MARKET FORECAST BY REGION, THROUGH 2010 ($ MILLION)

Figure 6 MARKET SHARE OF ELECTRONIC CHEMICAL AND MATERIALS BY REGION, 2005 (%)

WAFER MARKET

Table 15 GLOBAL WAFER MARKET FORECAST BY TYPE, THROUGH 2010 ($ MILLION)

Figure 7 GLOBAL WAFER MARKET SHARE BY TYPE, 2005 (%)

Table 16 GLOBAL MARKET FOR WAFERS BY REGION, THROUGH 2010 ($ MILLION)

Figure 8 GLOBAL WAFER MARKET SHARE BY REGION, 2005 (%)

SILICON WAFERS

Table 17 GLOBAL SILICON WAFER MARKET FORECAST, THROUGH 2010 ($ MILLION)

Figure 9 GLOBAL MARKET SHARE OF SILICON WAFERS BY TYPE, 2005 (%)

GALLIUM ARSENIDE WAFERS

Table 18 GLOBAL GALLIUM ARSENIDE WAFER MARKET FORECAST, THROUGH 2010 ($ MILLION)

CMP SLURRIES

Table 19 GROWTH IN THE USE OF CMP SLURRIES IN SEMICONDUCTOR WAFER PRODUCTION, 1996-2005 (PERCENTAGE OF WAFER PRODUCED USING CMP)

Table 20 GLOBAL MARKET FORECAST FOR CMP SLURRIES BY TYPE, THROUGH 2010 ($ MILLION)

Figure 10 GLOBAL CMP MARKET SHARES BY TYPE, 2005 (%)

Table 21 GLOBAL MARKET FORECAST FOR CMP SLURRIES BY REGION, THROUGH 2010 ($ MILLION)

ELECTRONIC GASES

Table 22 GLOBAL MARKET FORECAST FOR ELECTRONIC GASES, THROUGH 2010 ($ MILLION)

Figure 11 GLOBAL MARKET SHARE OF ELECTRONIC GAS, BY TYPE, 2005 (%)

SPECIALTY GASES

BULK GASES

REACTANT GASES

MISCELLANEOUS GASES INCLUDING DOPANT GASES

Table 23 GLOBAL MARKET FORECAST FOR ELECTRONIC GASES BY REGION, THROUGH 2010 ($ MILLION)

POLYMERS

Table 24 GLOBAL MARKET FORECAST FOR POLYMERS IN ELECTRONICS INCLUDING CONDUCTIVE POLYMERS BY TYPE, THROUGH 2010 ($ MILLION)

Figure 12 MARKET SHARE OF POLYMERS IN THE GLOBAL ELECTRONICS INDUSTRY, 2005 (%)

REGIONAL MARKET SHARE FOR POLYMERS

Table 25 GLOBAL MARKET FOR POLYMERS IN ELECTRONICS BY REGION ($ MILLION)

PHOTORESISTS

Table 26 GLOBAL ELECTRONICS PHOTORESIST MARKET FORECAST

Figure 13 GLOBAL MARKET SHARE OF ELECTRONICS PHOTORESIST BY TYPE, 2005 (%)

Table 27 GLOBAL MARKET FORECAST FOR PHOTORESISTS BY REGION, THROUGH 2010($ MILLION)

WET CHEMICALS AND SOLVENTS

Table 28 GLOBAL MARKET FORECAST FOR WET CHEMICALS IN ELECTRONICS, THROUGH 2010 ($ MILLION)

Figure 14 GLOBAL MARKET SHARE OF WET CHEMICALS BY TYPE, 2005 (%)

Table 29 GLOBAL MARKET FOR WET CHEMICALS AND SOLVENTS IN ELECTRONICS BY REGION, THROUGH 2010 ($ MILLION)

MISCELLANEOUS CHEMICALS INCLUDING METALS

Table 30 GLOBAL MARKET FORECAST FOR MISCELLANEOUS CHEMICALS IN ELECTRONICS INCLUDING METALS, THROUGH 2010 ($ MILLION)

Table 31 GLOBAL MARKET FORECAST FOR METALS AND MISCELLANEOUS CHEMICALS IN ELECTRONICS BY REGION, THROUGH 2010 ($ MILLION)

GLOBAL END-USER MARKETS FOR ELECTRONIC CHEMICALS AND MATERIALS

Table 32 GLOBAL MARKET FORECAST FOR ELECTRONIC CHEMICALS AND MATERIALS BY COMPONENT, THROUGH 2010 ($ MILLION)

SEMICONDUCTORS

Table 33 GLOBAL MARKET FORECAST FOR ELECTRONIC CHEMICALS AND MATERIALS IN SEMICONDUCTORS BY SECTOR, THROUGH 2010 ($ MILLION)

Figure 15 GLOBAL MARKET SHARE FORELECTRONIC CHEMICALS AND MATERIALS USED IN SEMICONDUCTOR BY SECTOR, 2005 (%)

REGIONAL MARKET FOR ELECTRONIC CHEMICALS AND MATERIALS USED IN SEMICONDUCTORS

Table 34 GLOBAL MARKET FORECAST FOR ELECTRONIC CHEMICALS AND MATERIALS IN SEMICONDUCTORS BY REGION, THROUGH 2010 ($ MILLION)

MATERIALS AND CHEMICALS USED IN SEMICONDUCTORS

Table 35 GLOBAL MARKET FORECAST FOR ELECTRONIC MATERIAL AND CHEMICAL MARKET IN SEMICONDUCTORS BY PRODUCT, THROUGH 2010 ($ MILLION)

Wafers

CMP Slurries

Photoresists

Wet Chemicals

Polymers

PCBs

Table 36 GLOBAL MARKET FORECAST FOR ELECTRONIC CHEMICALS USED IN PCBS BY SECTOR, THROUGH 2010 ($ MILLION)

Figure 16 GLOBAL MARKET SHARE FOR ELECTRONIC CHEMICAL AND MATERIAL USED IN THE PCBS, 2005 (%)

REGIONAL MARKET FOR ELECTRONIC CHEMICAL AND MATERIAL USED IN PRINTED CIRCUIT BOARDS

Table 37 GLOBAL MARKET FORECAST FOR ELECTRONIC CHEMICALS AND MATERIALS FOR PCB BY REGION, THROUGH 2010 ($ MILLION)

MATERIALS AND CHEMICALS USED IN PCBS

Table 38 GLOBAL FORECAST FOR ELECTRONIC MATERIALS AND CHEMICALS IN THE PCB MARKET, THROUGH 2010 ($ MILLIONS)

Photoresists

Wet Chemicals

Polymers

REGULATIONS

UNITED STATES

EUROPEAN UNION

ASIA

CHINA

TOXIC AND HAZARDOUS CHEMICALS USED IN THE ELECTRONICS INDUSTRY

Table 39 ELECTRONIC GAS APPLICATIONS AND CLIMATE IMPACT

FLUORINATED COMPOUNDS

Perfluorooctyl Sulfonates/ Perfluoroalkyl Sulfonates (PFOS/PFAS)

Polybrominated Diphenyl Ethers (PBDEs)

LEAD

WASTE ELECTRONIC EQUIPMENT

RESPONSE FROM INDUSTRIES

INDUSTRY TRENDS

INDUSTRY COOPERATION/ OWNERSHIP CHANGES

RESEARCH AND DEVELOPMENT

Table 40 SELECTED COMPANY R&D INVESTMENT, ASIA IN 2005 ($ MILLION)

NEW INVESTMENTS AND EXPANSIONS

ENVIRONMENTAL ISSUES-LEAD-FREE PRACTICES

SHORTER DEVELOPMENT CYCLES

TECHNOLOGY DEVELOPMENTS AND PATENT DETAILS

COMPOSITIONS

COMPOSITION AND METHOD FOR COPPER CHEMICAL MECHANICAL PLANARIZATION

COMPOSITION AND ASSOCIATED METHODS FOR CHEMICAL MECHANICAL PLANARIZATION HAVING HIGH SELECTIVITY FOR METAL REMOVAL

PHOTORESIST COMPOSITIONS COMPRISING ACETALS AND KETALS AS SOLVENTS

APPLICATION DEVELOPMENT

COATING MATERIAL FOR FORMING TRANSPARENT AND CONDUCTIVE FILM

HIGH PH SLURRY FOR CHEMICAL MECHANICAL POLISHING OF COPPER

REACTIVE MESOGENIC BENZODITHIOPHENES

PROCESS TECHNOLOGY

PROCESS FOR PRODUCING POLYIMIDE

Industrial Applications

PROCESS FOR PRODUCING POLYMER COMPOUNDS

METHOD FOR PRODUCING HIGH-PURITY SULFURIC ACID

Abstract

Description

SEMICONDUCTOR NANOPARTICLES COATED WITH ELECTROACTIVE POLYMERS

METHOD FOR THE PREPARATION OF A SEMICONDUCTOR DEVICE

Description

NANOTECHNOLOGY APPLICATIONS

NANOTECHNOLOGY APPLICATIONS IN THE ELECTRONIC CHEMICAL INDUSTRY

CARBON NANOTUBES TO REPLACE COPPER CONDUCTORS

Microchip Components

Nanowires

Cooling Technology for Computers

Gold-tipped Nanocrystals

Nanomaterials in the Electronic Chemical Industry

NANO MATERIALS FOR CHEMICAL MECHANICAL PLANARIZATION (CMP)

Newer Materials from DA NanoMaterials

Copper CMP Slurry

MARKET SHARES AND PROFILES OF MAJOR PLAYERS

MARKET SHARES OF MAJOR PLAYERS

Table 41 GLOBAL MARKET SHARE OF MAJOR PLAYERS IN ELECTRONIC MATERIALS AND CHEMICALS, 2005 (%)

Figure 17 GLOBAL MARKET SHARE OF MAJOR PLAYERS IN ELECTRONIC MATERIALS AND CHEMICALS, 2005 (%)

COMPANY PROFILES

AIR LIQUIDE

Background

Product Range

Contact Details

AIR PRODUCTS AND CHEMICALS, INC.

Background

Product Range

Collaborations

Financials

Table 42 AIR PRODUCTS AND CHEMICALS SALES, THROUGH 2005 ($ MILLION)

Expansion

Contact Details

Product Range

Expansion

BASF

Background

Collaborations

Financials

Contact Details

CABOT MICROELECTRONICS

Background

Facilities

Product Range

Slurries

Contact Details

HITACHI CHEMICAL CO.

Background

Expansions

Financials

Table 43 HITACHI CHEMICAL CO. SALES, THROUGH 2005 ($ BILLION)

Contact Details

JSR CORP.

Background

Product Range

Collaborations

Contact Details

KANTO CHEMICAL CO., INC.

Background

Product Range

Contact Details

MEMC (MONSANTO ELECTRONIC MATERIALS CO.)

Background

Collaborations

Financials

Contact Details

MERCK KGAA

Background

Collaborations

Financials

Contact Details

NANOMAG CO. LTD, KOREA

Background

Product Range

Collaborations

Product Range

CEO2 Nanopowder

Contact Details

ROHM AND HAAS

Background

Plant Location

Product Range

CMP Technology Alliances

Contact Details

SHIN-ETSU HANDOTAI

Background

Plant Location

Collaborations

Contact Details

SHOWA DENKO

Background

Collaborations

Expansions

Contact Details

SUMITOMO CHEMICAL (TOKYO)

Background

Product Range

Collaborations

Expansions

Financials

Table 44 SUMITOMO ELECTRONIC VERSUS OTHER CHEMICAL SALES, 2003-2005 ($ MILLION)

Contact Details

SUMITOMO MITSUBISHI SILICON CORP. (SUMCO)

Background

Plant Location

Product Range

Expansion

Contact Details

THE CARLYLE GROUP (FORMERLY CLARIANT'S AZ ELECTRONIC MATERIALS)

Background

Plant Location

Product Range

Flat Panel Displays

Contact Details

Tokyo Ohka Kogyo (TOK)

Background

Product Range

Subsidiaries

Tokyo Ohka Kogyo America, Inc.

Tokyo Ohka Kogyo Europe B.V.

TOK Italia S.P.A.

TOK Taiwan Co., Ltd.

TOK Korea Co., Ltd.

Chang Chun TOK (Changshu) Co., Ltd.

Contact Details

WACKER GROUP

Background

Product Range

Plant Location

Financials

Major Recent Developments

Contact Details

OTHER PLAYERS

Arch Chemicals

Background

BOC Edwards

Chevron Phillips Chemical Co.

Chisso America Inc.

Dainippon Ink and Chemicals Inc.

Honeywell Specialty Materials Group

KEM Group

The National Institute of Physics (NIP) Liquid Crystal Group

Toshiba Ceramics Co., Ltd.

Shipley

JSR

Praxair, Inc.

Abstract

REPORT HIGHLIGHTS

• Global electronic chemicals and materials demand were $22.7 billion in 2005, which is expected to grow at higher rate of around 8.9% per annum through 2010 to reach $34.8 billion.
• The electronic chemical and material market will be strong in Asia, due to the rapid economic liberalization measures being introduced and improving per capita income. The electronic chemical and material market growth in Asia is expected to be around 10.1% per annum through 2010.
• The market in North America accounts for about 26% of the world market for electronic chemicals and materials. Growth drivers include CMP slurries, advanced photoresists and low-K dielectrics. Sales in the U.S. will be improved by device miniaturization and increased adoption of chemical management and waste recovery practices.

INTRODUCTION

Global demand for electronic chemicals, particularly in the developed countries, is projected to increase at an average of 9% to 10% per year. The demand will result from significant growth in materials, including low-k dielectric materials, chemical mechanical planarization (CMP) slurries, thermoplastic packaging materials, and advanced photoresists, all of which are high-value products.

Moreover, rapid technological developments are taking place in the electronics industry. For example, the introduction of 45-nanometer lithography by Intel in 2006 will pave the way for further growth in the coming years.

The performance and growth of the electronics industry will have a direct impact on the growth potential of electronic chemicals, which have an indispensable role in the industry. New materials such as low-k dielectrics and advanced photoresists will have growth rates well above average, and opportunities will also emerge in existing technologies as chemical compositions are improved to attain better compatibility and better cost.

In such a scenario, there is bound to be enormous interest in understanding the progress of the electronic chemical industry and the resultant opportunities for the technologists and investors. There is therefore a need for current, comprehensive reports on chemicals for electronics, covering aspects of technology, demand trends, project opportunities and investment levels.

This study examines the applications in use commercially worldwide, their markets and growth opportunities. This study also examines the true market penetration for a number of electronic chemicals that have been recently introduced or are under an advanced stage of development. This study provides a clear, quantitative picture of the supply and demand picture for important electronic chemicals, and also helps identify technological and investment opportunities in the field.

SCOPE OF STUDY

This report contains:

• Information about the global markets for chemicals and materials for the electronics industry with market forecasts to 2010
• An analysis of the market by end-use products (semiconductors and printed circuit boards in the electronic industry) and also major types of chemicals and materials used in the electronic industry
• Discussion of emerging trends in these industries and technological developments including some of the recent patents in the field
• The important regulatory roles governing the industry and some of the initiatives taken by the user industries and manufacturer
• Profiles of the major companies involved in the industry.

METHODOLOGY

This study is based on exhaustive primary and secondary research in addition to the information in our in-house databases.

Primary research included consultation with industry experts in the field, including contacts at companies actively involved in this field and at trade associations.

Secondary research included extensive literature reviews, including trade journals, seminar proceedings, patent literature, company literature, published reports and government publications.

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