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A Global Market Review of Vehicle Exterior Electronics, 2nd Edition

Published by: just-auto

Published: Oct. 31, 2004 - 51 Pages


Table of Contents


Chapter 1 Introduction


Replacing mechanical connections

Mandated physical linkages

Benefits of increased electronic control

Role of the sub-contractor


Chapter 2 42v - the spectre at the feast


What happened to the 42v dream?

12v - not dead, yet

Battery systems

Dual systems

The future of 42v technology


Chapter 3 Engines - spark and diesel ignition


Petrol and diesel - strong for the future, but management systems must advance to meet legislation

Oil costs push fuel efficiency concerns

New fuel injector design on the cards?

Electronics role in improving mechanical efficiency

The micro-hybrid approach


Chapter 4 Hybrid and electric vehicles


Hybrid technology advantages

Hybrid complexity increases costs

Partial and semi-hybrids

Adoption of ISAs


Chapter 5 The servicing world


Remote diagnostics - assisting the servicing engineer

Remote diagnostics - on-going benefits

The evolution of remote diagnostics

Sharing the costs with other services


Chapter 6 Transmission systems


The rise of clutch-less transmission

Adaptive four wheel drive systems


Chapter 7 Brake system technologies


Legislation - a barrier to growth

Other obstacles

Bypassing legislation through loopholes

Subtle changes for the foreseeable future


Chapter 8 Suspension systems development


The move to reactive suspension systems

The role of electronics

Tenneco's Kinetix technology

Magnetic ride control

Audi's A8 suspension

Bose's "alpha stage" development


Chapter 9 Steering systems


Electronics providing more than steering gear power assistance

The drivers behind electrically assisted steering

Legislation issues - again

Collision avoidance systems


Chapter 10 Lighting systems


Sensor based lighting

Lighting when cornering

LEDs at the back

Distributive lighting


Chapter 11 Manufacturer profiles


Aisin Seiki

Bosch

Continental

Delphi

Denso

Mitsubishi Electrical Automotive

Motorola

Ricardo

Siemens VDO

SY Technologies

TRW Automotive

Valeo

Visteon

Abstract

The electrical and electronic content of cars continues its upward trajectory. Already estimated at a quarter of the content value of vehicles, it is felt that by 2010 some 40% of a vehicle's cost base will be accounted for by its electrical power and control systems.

Replacing mechanical connections
So far as body engineering is concerned, this increase is being driven by a number of different dynamics, which can be broadly split into the two sectors of ecology and safety. The former is geared to providing the optimum fuel efficiency from an engine, allied to the sometimes-incompatible need to minimise harmful or undesirable compound gas emissions. The latter is a broader-still spectrum, which encompasses such elements as suspension and braking stability, speed-distance control systems, and advanced steering systems.

At the same time that electrical and electronic content is being increased, there is a symbiotic demand from auto makers to reduce the kerb weight of vehicles, and one way that this is being achieved is by increasing the amount of electrical/electronic control in place of mechanical connections. Replacing the 'traditional' mechanical-hydraulic power steering pump with an electronically controlled, electrically actuated power assistance unit reduces engine load, but more significantly reduces not just vehicle sprung weight but also reduces complexity of installation on the production line.

Mandated physical linkages
Was it not for a mandated requirement for the steering wheel to be physically connected to the road wheels, it would be possible to take the technology a stage further, and eliminate the steering column linkage. Similar legal requirements are in place, which constrain the amount of development allowed in braking systems, which at present must retain physical connection between the driver and vehicle hubs.

Benefits of increased electronic control
Whilst there is much to be said for the weight that can be shed and efficiency which can be increased from the adoption of electronics, there must at the same time be an economic advantage to the carmaker which acts to at least compensate for the additional costs involved. This can be achieved in part by the improved packaging of sub-assemblies by external suppliers - which makes for easier stock control and increased ease of installation - and also by allowing reductions in lead time accorded to designers and engineers.

A further benefit of moving to increased electronic control of functions and systems is that it allows automakers to increase the degree of outsourcing involved in each sub-assembly, which can again reduce the in-house element of new programme development costs. It has been unofficially estimated that each hour saved in the period from Job One to On Sale dates can be broadly equated to one dollar off the showroom sticker price of a mid-range new car model.

Finally, increased electronic control allows model specification differentiations to be made quickly and easily; by simply adjusting the control software the level of functionality in any given system can be adjusted to suit the range position and price point of specific models, providing the bare minimum in entry-level vehicles and full functionality in high-series cars.

Role of the sub-contractor
This increased reliance on supplied-in sub-assemblies places increasing importance on the role of Tier One and Tier Two sub-contractors, and allows those organisations to work both separately and together to provide increasingly sophisticated responses to the demands of the industry as a whole. This means not just the designers and engineers, but also the marketing organisations, the cost control units and the other elements that help make up the whole. Even consumer organisations can be included in the picture, as they, whether as safety campaigners or as bargain hunters, have a role to play in today’s auto industry.

As a consequence of this increased reliance on sub-contractors there is scope for organisations that have hitherto had little or no involvement in the auto manufacturing process to become active. This is especially true of microprocessor manufacturers and software houses, which have begun to sniff the scent of business opportunities that exist in the automotive industry.

Report coverage
This report represents just-auto's latest independent analysis of automotive electronics, and covers the following vehicle areas: 42v, engines, hybrid and electric vehicles, remote diagnostics, transmissions, braking, suspension, steering and lighting. It concludes with brief profiles of the major systems suppliers, namely: Aisin Seiki, Bosch, Continental, Delphi, Denso, Mitsubishi Electrical Automotive, Motorola, Ricardo, Siemens VDO, SY Technologies, TRW Automotive, Valeo, Visteon

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