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Automotive 4WD Transmissions: Technology, Markets, Suppliers and Manufacturers - Forecasts to 2012

Published by: just-auto

Published: Jun. 30, 2006 - 62 Pages


Table of Contents


Executive summary


Chapter 1 4WD technology overview

Why fit vehicles with a 4WD system?

SUVs, pickup trucks and 'off-roaders'

High-performance cars

Weight, cost and efficiency disadvantages of fitting 4WD

Electronics - from torque transfer to torque management

Basic technical considerations

Mechanical drive, and the alternatives

Part-time or permanent

Centre differential

Range gearing and transfer gearboxes

Typical 4WD layout

Torque splitting

Lockable differentials and torque limitations

Other components: propeller shafts, drive shafts and final drive units

Advanced 4WD

Easing the driver task

Protecting the transmission

Optimising 4WD performance

Electric drive (hybrid 4WD)


Chapter 2 Developments in 4WD markets

Growth 2006-2012


Chapter 3 Review of key OEMs and their approaches to 4WD

BMW

xDrive

DaimlerChrysler

Mercedes-Benz

Optional

Standard

Jeep 4WD systems

RWD

FWD

Ford (including PAG brands Jaguar, Land Rover, Volvo)

Jaguar

Land Rover

Volvo

Porsche

Cayenne

Porsche Traction Management


Chapter 4 Key suppliers, their technologies and strategies for 4WD

American Axle & Manufacturing

Market position/share

Financial position with regard to AWD, in context of total

Corporate strategy in AWD

AWD products and innovations

Key AWD customers:

BorgWarner

Market position/share

Financial position with regard to AWD, in context of total

Corporate strategy in AWD

AWD products and innovations

Key AWD customers

Dana & Getrag

Financial position with regard to AWD, in context of total

Corporate strategy in AWD

AWD products and innovations

Key AWD customers

GKN Driveline

Market position/share

Financial position with regard to AWD, in context of total

AWD products and innovations

Key AWD customers

Haldex

Market position/share

Financial position with regard to AWD, in context of total

Corporate strategy in AWD

AWD products and innovations

Key AWD customers

Magna Powertrain

Market position/share

Financial position with regard to AWD, in context of total

Corporate strategy in AWD

AWD products and innovations

Key AWD customers


Chapter 5 Where now for 4WD?

Fuel consumption & emissions regulations

Beyond 2012


List of figures

Figure 1: BMW 5 Series sedan with xDrive

Figure 2: Chrysler Group's Jeep Quadra-Drive II 4WD system

Figure 3: Land Rover Discovery 3 transfer case integrated to transmission

Figure 4: Porsche 911 Turbo 4WD drivetrain

Figure 6: BorgWarner's T-Trac driveline system

Figure 7: GKN's electronic torque manager

Figure 8: Haldex limited slip coupling is fitted to AWD variants of the new 2006 Volvo S80

Figure 9: Magna Powertrain's integrated transfer case


List of tables

Table 1: Region shares of 4WD installation, 2005-2012 (% of overall build)

Table 2: Global market for 4WD systems by region, 2005-2012 (no. of vehicles)

Table 3: Market shares (%) of major manufacturers in global 4WD market, 2005-2012*

Abstract

The 4WD market is changing. In Europe and North America, consumer perceptions of several key factors within the automotive industry is driving a shift in attitudes towards the concept of AWD technology and towards the vehicles with which such technology is commonly associated.

There are a relatively large number of suppliers in the global 4WD market, compared to certain other sectors, such as engine management or turbochargers for example. just-auto estimates the overall global market to be worth around US$18bn in 2005.

One interesting factor within the sector is the relatively high level of in-house operations that remain around the world. Approximately 18% of the market is carried out by OEMs' own chassis and powertrain operations. Examples include GM and DaimlerChrysler in North America, and BMW in Europe. Given that this is equivalent to the turnover of GKN Driveline, the largest 4WD supplier in the world, there should be opportunities for outsourced business to increase, especially as new technologies come through, and OEMs choose to retire plant at end-of-life.

The most significant trend anticipated in the global 4WD market is the continuing shift to electronic control of torque distribution.

Chapter 1 4WD technology overview looks at the weight, cost and efficiency disadvantages of fitting 4WD and the basic technical considerations. Largely written by award-winning and long time just-auto contributor Jeff Daniels.

Chapter 2 Developments in 4WD markets. Around the world, installation rates of 4WD have been increasing over the past five years. This chapter covers regional shares of 4WD installations from 2005 - 2012 for North America, Europe, Japan, Asia (outside Japan) as well as globally. In Europe and North America, consumer perceptions of several key factors within the automotive industry is driving a shift in attitudes towards the concept of AWD technology and towards the vehicles with which such technology is commonly associated.

Chapter 3 Review of key OEMs and their approaches to 4WD. This chapter reviews BMW, DaimlerChrysler, Ford (including PAG brands Jaguar, land Rover and Volvo), and Porsche.

Chapter 4 Key suppliers, their technologies and strategies for 4WD, highlights the market shares of major manufacturers in the global 4WD market for 2005 to 2012. Market position/share, financial position with regard to AWD, corporate strategy in AWD, AWD products and innovations and key AWD customers are given for the key major suppliers.

Chapter 5 Where now for 4WD? This chapter considers the impact of fuel consumption & emissions regulations and concludes by discussing how the market will evolve to 2012.

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