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Advanced Structural CeramicsPublished by: BCC Research Published: Dec. 1, 2005 - 375 Pages Table of ContentsINTRODUCTION STUDY GOALS AND OBJECTIVES CONTRIBUTIONS OF THE STUDY FORMAT AND SCOPE METHODOLOGY AND INFORMATION SOURCES WHO SHOULD SUBSCRIBE? ANALYSTS CREDENTIALS RELATED BCC REPORTS RELATED BCC INDUSTRY REVIEWS RELATED BCC NEWSLETTERS BCC ONLINE SERVICES DISCLAIMER EXECUTIVE SUMMARY Summary Table: NORTH AMERICAN ADVANCED STRUCTURAL CERAMICS MARKETS AND MARKET SHARES, THROUGH 2010 Summary Figure: MARKET IN ADVANCED STRUCTURAL CERAMICS IN NORTH AMERICA BY INDUSTRY, 2005 AND 2010 ($ MILLIONS) INDUSTRY OVERVIEW INDUSTRY OVERVIEW APPLICATIONS Table 1 CURRENT AND POTENTIAL USES FOR ADVANCED CERAMICS MARKET AND MARKET SHARES Table 2 NORTH AMERICAN ADVANCED STRUCTURAL CERAMICS MARKET VALUE AND SHARE BY APPLICATION, THROUGH 2010 Figure 1 NORTH AMERICAN ADVANCED STRUCTURAL CERAMICS MARKET SHARE BY APPLICATION 2005 AND 2010 ALUMINA-BASED CERAMICS Table 3 ALUMINA-BASED ADVANCED STRUCTURAL CERAMIC MARKET VALUE IN NORTH AMERICA BY APPLICATION, 2005 ($ MILLION) Figure 2 ILLUSTRATION OF APPLICATION MIX FOR ALUMINA CERAMICS IN NORTH AMERICA, 2005 ZIRCONIA-BASED CERAMICS Table 4 ZIRCONIA-BASED ADVANCED STRUCTURAL CERAMIC MARKET VALUE IN NORTH AMERICA BY APPLICATION, 2005 ($ MILLION/PERCENT) Figure 3 ILLUSTRATION OF APPLICATION MIX FOR ZIRCONIA CERAMICS IN NORTH AMERICA, 2005 (%) SILICON CARBIDE CERAMICS Table 5 SILICON CARBIDE ADVANCED STRUCTURAL CERAMIC MARKET VALUE IN NORTH AMERICA BY APPLICATION, 2005 ($ MILLION/PERCENT) Figure 4 ILLUSTRATION OF APPLICATION MIX FOR SILICON CARBIDE CERAMICS IN NORTH AMERICA, 2005 (%) BORON CARBIDE CERAMICS Table 6 BORON CARBIDE ADVANCED STRUCTURAL CERAMIC MARKET VALUE IN NORTH AMERICA BY APPLICATION, 2005 ($ MILLIONS/PERCENT) Figure 5 ILLUSTRATION OF APPLICATION MIX FOR BORON CARBIDE CERAMICS IN NORTH AMERICA, 2005 (%) SILICON NITRIDE CERAMICS Table 7 SILICON NITRIDE-BASED ADVANCED STRUCTURAL CERAMIC MARKET VALUE IN NORTH AMERICA BY APPLICATION, 2005 ($ MILLIONS/PERCENT) Figure 6 ILLUSTRATION OF APPLICATION MIX FOR SILICON NITRIDE BASED CERAMICS IN NORTH AMERICA, 2005 (%) SILICA-BASED CERAMICS Table 8 SILICA-BASED ADVANCED STRUCTURAL CERAMIC MARKET VALUE IN NORTH AMERICA, BY APPLICATION, 2005 ($ MILLIONS/PERCENT) Figure 7 ILLUSTRATION OF APPLICATION MIX FOR SILICA-BASED CERAMICS IN NORTH AMERICA, 2005 TITANIUM DIBORIDE CERAMICS Table 9 TITANIUM DIBORIDE ADVANCED STRUCTURAL CERAMIC MARKET VALUE IN NORTH AMERICA BY APPLICATION, 2005 ($ MILLIONS/PERCENT) Figure 8 ILLUSTRATION OF APPLICATION MIX FOR SILICON NITRIDE BASED CERAMICS IN NORTH AMERICA, 2005 (%) GLASS AND GLASS-CERAMICS Table 10 GLASS AND GLASS-CERAMIC ADVANCED STRUCTURAL CERAMIC APPLICATIONS IN NORTH AMERICA, 2005 ($ MILLIONS/PERCENT) Figure 9 ILLUSTRATION OF APPLICATION MIX FOR GLASS AND GLASS-CERAMICS IN NORTH AMERICA, 2005 (%) MIXED AND OTHER CERAMICS Table 11 MIXED AND OTHER ADVANCED STRUCTURAL CERAMIC APPLICATIONS IN NORTH AMERICA, 2005 ($ MILLIONS/PERCENT) Figure 10 ILLUSTRATION OF APPLICATION MIX FOR MIXED AND OTHER CERAMICS IN NORTH AMERICA, 2005 (%) 2005 MARKET ESTIMATE Table 12 NORTH AMERICAN MARKETS AND MARKET SHARE FOR ADVANCED STRUCTURAL CERAMICS BY TYPE, 2005 ($ MILLIONS/PRCENT) Figure 11 MARKET SHARE OF THE ADVANCED CERAMIC MATERIALS IN NORTH AMERICA BY TYPE, 2005 (%) TECHNOLOGY OVERVIEW ADVANCED CERAMICS ADVANCED CERAMIC POWDERS CERAMIC TYPES Table 13 COMMONLY USED ADVANCED CERAMIC MATERIAL FAMILIES Oxide Ceramics Titanate Ceramics Ferrite Material Multicomponent Oxide Ceramics Beryllia Ceramics ADVANCED STRUCTURAL CERAMICS MONOLITHIC STRUCTURAL CERAMICS CERAMIC MATRIX COMPOSITES STRUCTURAL CERAMIC MATERIALS AND THEIR PROPERTIES Table 14 COMPARISON OF SOME BASIC PROPERTIES OF SELECTED COMPOUNDS USED IN ADVANCED CERAMICS ALUMINO SILICATE-BASED CERAMICS OXIDE CERAMICS Alumina Table 15 PROPERTIES OF COMMERCIAL ALUMINA SPECIFICATIONS Zirconia Table 16 PROPERTIES OF NORZIDE YZ-110 TETRAGONAL ZIRCONIA POLYCRYSTALS (TZP) Beryllia Ceramics NONOXIDE CERAMICS Nitride Ceramics Material Types Properties Applications Silicon Nitride Table 17 TYPICAL PROPERTIES OF SILICON NITRIDE AND SILICON CARBIDE CERAMICS Reaction-Bonded Silicon Nitride Hot Pressed Silicon Nitride Sintered Silicon Nitride Sialon Ceramics Boron Nitride Table 18 TYPICAL PROPERTIES OF HOT-PRESSED BORON NITRIDE Carbide Ceramics Material Types Properties Applications Silicon Carbide Hot-Pressed Silicon Carbide Sintered Silicon Carbide Reaction Sintered Silicon Carbide Boron Carbide Borides Silicides TOUGHENING OF CERAMICS Microstructure Development Whisker Toughening Phase Transformation Toughening Surface-Treatment Toughening Transformation Toughening of Zirconia COMPARISON OF ADVANCED STRUCTURAL CERAMIC STRENGTHS Table 19 AVERAGE STRENGTHS OF CERAMICS (PSI) CERAMIC MATRIX COMPOSITES Reinforcements Particulates Platelets Whiskers Table 20 PROPERTIES OF SELECTED CERAMIC WHISKERS Continuous Fibers Table 21 TYPICAL PROPERTY RANGES FOR SELECTED FIBERS Mattrices Glass/Glass-Ceramic Oxide Table 22 APPLICATIONS AND BENEFITS OF ALUMINA AND MULLITE MATRIX COMPOSITES Table 23 TYPICAL MECHANICAL PROPERTIES OF OXIDE MATRIX COMPOSITES Nonoxide Applications of SIC Matrix CFCs Table 24 APPLICATIONS AND BENEFITS OF SIC MATRIX CFCCS Mechanical Properties Table 25 MECHANICAL PROPERTIES OF NONOXIDE MATRIX COMPOSITES Applications of MOSI2 Composites Table 26 APPLICATIONS OF MOSI2 COMPOSITES Discontinuously and Continuously Reinforced Ceramics Table 27 MATERIALS AND APPLICATIONS FOR DRCS Table 28 MATERIALS AND APPLICATIONS FOR CRCS ADVANCED STRUCTURAL CERAMIC PROCESSING Table 29 STAGES IN THE PROCESSING OF CRYSTALLINE CERAMICS POWER TECHNOLOGY RHEOLOGY CONTROL CONSOLIDATION AND FORMING Table 30 MAJOR TECHNIQUES FOR POWDER CONSOLIDATION AND SHAPE FORMING DRY PRESSING UNIAXIAL PRESSING ISOSTATIC PRESSING HOT PRESSING HOT ISOSTATIC PRESSING SLIP CASTING Figure 12 SCHEMATIC OF SLIP CASTING PROCESS TAPE CASTING PLASTIC FORMING EXTRUSION Figure 13 SCHEMATIC OF EXTRUSION PROCESS INJECTION MOLDING Figure 14 SCHEMATIC OF INJECTION MOLDING PROCESS SINTERING GREEN MACHINING OTHER PROCESSES Glass-Ceramics Sol-Gel Methods for Ceramic Processing Organometallic Routes to Ceramics APPLICATIONS FOR ADVANCED STRUCTURAL CERAMICS OBJECTIVES FOR CERAMICS USAGE Table 31 OBJECTIVES FOR USE OF ADVANCED CERAMICS IN VARIOUS INDUSTRIES STRUCTURAL CERAMICS APPLICATIONS Table 32 CURRENT AND POTENTIAL APPLICATIONS OF ADVANCED STRUCTURAL CERAMICS Application Segments TECHNICAL, RESEARCH AND DEVELOPMENT ISSUES TECHNICAL ISSUES AND PROBLEMS PARTICLE SIZE RHEOLOGY CONTROL RELIABILITY OF THE COMPONENTS R&D GAPS AND RD&D NEEDS/CHALLENGES RELIABILITY TESTS RD&D COST REDUCTION INCREASED RELIABILITY MARKET IMPACT R&D AND TECHNOLOGY CHALLENGES IN MONOLITHIC CERAMICS Improved Resistance to Fracture RD&D Priority Increased Material Strength Better Design Methods/Practices Lower Stress Designs Improved Resistance to the Use Environment Improved Material Chemical Stability Protective Coatings Functional Gradient Ceramics Improved Resistance to Contact Stress Increase Reliability Reduced Material Variability Through Improved Fabrication Process Control Reduced Cost of Manufacturing Lower-Cost Powders/Precursors Large Quantity Scale-Up Increased Automation. Decreased Final Machining. Lower-Cost Quality Assurance Rapid Prototyping Integrated into Manufacturing R&D AND TECHNOLOGY CHALLENGES IN CERAMIC MATRIX COMPOSITES Market Impact Cmc R&D Needs and Technology Challenges Reduce the Cost of Precursors Scale-Up/Cost Reduction of Fiber Manufacturing Lower-Cost Interface Materials and Deposition Processes Interactions Between Cmc Constituents and Application Environments - Understanding of Interactions of CMC with an Applied Stress or Strain Increase Temperature Stability to 1,200°C to 1,500°C RD&D PRIORITY Higher-Temperature Fibers, Matrix Materials, and Interface Coatings Environmental Barrier Coatings (EBCs) Active Cooling Designs Technology Challenge: Manufacturing Scale-Up and Cost Reduction Larger Furnace Design and Construction Automation/Semi-Automation of Preform Fabrication Low-Cost Tooling Near-Net-Shape Fabrication Low-Cost In-Process and Post-Process Quality Assurance ADVANCED STRUCTURAL CERAMIC ROAD MAP CONCLUSION ON RD&D TOOL INSERTS HISTORY OF CUTTING TOOL DEVELOPMENTS Figure 15 FAMILY RELATIONSHIPS OF VARIOUS CUTTING MATERIALS Table 33 TYPICAL PROPERTIES OF CEMENTED CARBIDE, ALUMINA, ALUMINA-TITANIUM CARBIDE AND SIALON CUTTING TOOL MATERIALS Figure 16 IMPROVEMENTS IN CUTTING SPEEDS FOR VARIOUS CUTTING TOOLS OVER TIME ALUMINA CERAMIC CUTTING TOOLS WHITE CERAMIC AND BLACK CERAMIC Table 34 COMPARISON OF AL2O3 AND AL2O3×TIC AL2O3/SIC WHISKER-REINFORCED SILICON NITRIDE-BASED CUTTING TOOLS KENNAMETAL'S SIALON GREENLEAF'S GSN AND HSN OTHER ADVANCED CERAMIC CUTTING TOOL MATERIALS APPLICATIONS Figure 17 SCHEMATIC OF THE APPLICATION AREAS FOR CERAMIC TOOL MATERIALS CAST IRON MACHINING STEEL MACHINING HEAT RESISTANT STEELS, NICKEL AND TITANIUM ALLOYS APPLICATIONS OTHER THAN METAL CUTTING Mining and Construction Industry Ceramic Scissors Blades for Haircutting Device PRICE BARRIERS Table 35 PRICE COMPARISON OF WC-CO AND CERAMICS CUTTING TOOLS INDUSTRY STRUCTURE AND MARKETS NORTH AMERICAN PRODUCERS Table 36 NORTH AMERICAN MANUFACTURERS AND SUPPLIERS OF CERAMIC CUTTING TOOL INSERTS Table 37 NORTH AMERICAN PRODUCERS OF CUTTING TOOL BLANKS CERAMIC CUTTING TOOL PRICES Table 38 AVERAGE PRICES OF CARBIDE AND CERAMIC TOOL INSERTS, 1987-2005 MARKETS AND ECONOMICS Market Share by Material Type and Company Table 39 MARKET SHARE OF CERAMIC TOOL INSERTS BY MATERIAL TYPE, 2005 (%) Table 40 MARKET SHARE OF LEADING COMPANIES IN CERAMIC CUTTING TOOLS, 2005 ($ MILLION) Market Value by Material Type Table 41 CERAMIC TOOL INSERT MARKET VALUE BY MATERIAL TYPE, THROUGH 2010 ($ MILLION) WEAR, EROSION AND CORROSION RESISTANT PARTS MATERIALS AND PROPERTIES Table 42 MATERIAL SELECTION CHART FOR WEAR AND INDUSTRIAL APPLICATIONS Table 43 PROPERTIES OF NORTON'S NORALIDE SILICON NITRIDE BEARING COMPONENTS Table 44 COMPARATIVE PERFORMANCE OF WC-CO, SIC AND B4C FOR NOZZLE APPLICATIONS (TYPICAL HOURS OF NOZZLE LIFE*) APPLICATIONS CERAMIC BEARINGS GRINDING MEDIA FOR BALL MILLS Table 45 TYPICAL PHYSICAL PROPERTIES OF COORS HIGH-DENSITY CERAMIC MEDIA NOZZLES Sand and Abrasive Blast Nozzle Nozzles for Water Jet Cutting Spray Dryer Nozzles Welding Nozzles MECHANICAL SEALS AND VALVES Table 46 CANDIDATE SEAL MATERIAL PROPERTIES Seal Faces for Automotive Water Pumps CERAMIC DIES FOR METALS EXTRUSION CERAMIC PRODUCTS FOR WIRE AND CABLE INDUSTRY Wire Drawing Capstans Pulleys (Sheaves) Rolls, Guides and Dies CERAMIC LINERS AND SCRAPPERS Figure 18 CERAMIC HYDROCCYCLONE LINERS FROM SAINT GOBAIN STRUCTURAL CERAMICS OTHER APPLICATIONS Textile Yarn Guides Roll Crushers Tundish Nozzles Plunger Pumps INDUSTRY STRUCTURE AND MARKETS NORTH AMERICAN PLAYERS Table 47 NORTH AMERICAN SUPPLIERS OF WEAR RESISTANT AND INDUSTRIAL PARTS MARKETS Bearings and Components Table 48 NORTH AMERICAN MARKET FOR CERAMIC BEARINGS AND COMPONENTS, THROUGH 2010 ($ MILLION) Dies, Guides and Pulleys Table 49 NORTH AMERICAN MARKET FOR CERAMIC DIES, GUIDES, PULLEYS AND OTHER PRODUCTS, THROUGH 2010 ($ MILLION) Table 50 VALUE OF CERAMIC MATERIALS USED FOR CERAMIC DIES, GUIDES, PULLEYS AND OTHER PRODUCTS, 2005 ($ MILLION) Liners, Grinding Media, Foil and Forming Boards Table 51 NORTH AMERICAN MARKET VALUE FOR CERAMIC LINERS, GRINDING MEDIA AND CERAMIC PARTS FOR THE PULP AND PAPERMAKING INDUSTRY, THROUGH 2010 ($ MILLIONS) Table 52 VALUE OF CERAMIC MATERIALS USED FOR CERAMIC LINERS, GRINDING MEDIA AND CERAMIC PARTS FOR THE PULP AND PAPERMAKING INDUSTRY, 2005 ($ MILLION) Nozzles Table 53 NORTH AMERICAN MARKET VALUE FOR CERAMIC NOZZLES, THROUGH 2010 ($ MILLION) Table 54 VALUE OF CERAMIC MATERIALS USED FOR CERAMIC NOZZLES IN NORTH AMERICAN, 2005 ($ MILLION) Mechanical Seals, Valves and Plungers Table 55 NORTH AMERICAN MARKET VALUE FOR CERAMIC MECHANICAL SEALS, VALVES, BREAK RINGS AND PLUNGERS, THROUGH 2010 ($ MILLION) Table 56 NORTH AMERICAN MARKET VALUE OF CERAMIC MATERIALS USED FOR MECHANICAL SEALS, VALVES, BREAK RINGS AND PLUNGERS BY MATERIAL, 2005 ($ MILLION) Specialty Crucibles Combined Markets Table 57 NORTH AMERICAN MARKET FOR ADVANCED STRUCTURAL CERAMICS FOR WEAR-RESISTANT AND INDUSTRIAL COMPONENTS, THROUGH 2010 ($ MILLIONS) Table 58 NORTH AMERICAN MARKET VALUE OF CERAMIC MATERIALS USED FOR WEAR-RESISTANT AND INDUSTRIAL COMPONENTS, 2005 ($ MILLION) Market Share of Market Leaders Table 59 LEADING PRODUCER AND SUPPLIER OF CERAMIC COMPONENTS FOR WEAR-RESISTANT AND INDUSTRIAL-RELATED APPLICATIONS MARKET SHARE IN 2005 (%) ENERGY AND HIGH TEMPERATURE RESISTANT PARTS INTRODUCTION APPLICATIONS CERAMIC HOT-WALL COMBUSTORS FOR GAS TURBINES AND MHD HIGH-TEMPERATURE BATTERIES ALTERNATE ENERGY AND FUEL CELLS GASIFIER REACTION CHAMBERS KILN FURNITURE CERAMIC CRUCIBLES HEAT EXCHANGERS Ceramic Materials For Heat Exchangers Figure 19 CERAMICS HEAT EXCHANGER TUBING FROM SAINT GOBAIN Fabrication of Ceramic Heat Exchanger Components Recuperators COGENERATION ROTARY HEAT EXCHANGERS FIXED-BOUNDARY RECUPERATOR FLUIDIZED BED COMBUSTION SOLAR ENERGY RECEIVER/CONVERTER INDUSTRY STRUCTURE AND MARKETS NORTH AMERICAN COMPANIES Table 60 NORTH AMERICAN COMPANIES SUPPLYING CERAMIC COMPONENTS IN ENERGY AND HIGH-TEMPERATURE APPLICATIONS NORTH AMERICAN MARKET Kiln Furniture Table 61 NORTH AMERICAN MARKET FOR KILN FURNITURE BY MATERIAL TYPE, 2005 ($ MILLION) Heat Exchangers Thermal Components Energy-Related Applications Combined Markets Table 62 NORTH AMERICAN MARKET FOR CERAMICS FOR KILN FURNITURE, HEAT EXCHANGERS, HIGH-TEMPERATURE AND ENERGY RELATED APPLICATIONS, THROUGH 2010 ($ MILLION) Table 63 VALUE OF CERAMIC MATERIALS USED FOR KILN FURNITURE, HEAT EXCHANGERS, HIGH TEMPERATURE AND ENERGY RELATED APPLICATIONS, 2005 ($ MILLION) Market Share of Companies Table 64 LEADING PRODUCERS AND SUPPLIERS OF CERAMIC COMPONENTS FOR KILN FURNITURE, HEAT EXCHANGERS, HIGH TEMPERATURE AND ENERGY RELATED APPLICATIONS MARKET SHARE, 2005 (%) AIRCRAFT AND AEROSPACE MATERIALS SPACE SHUTTLE TILES GLASS AND GLASS-CERAMICS CERAMIC COMPOSITES FIBER REINFORCED GLASSES AND GLASS-CERAMICS Table 65 GLASS AND GLASS-CERAMIC MATRICES OF INTEREST Glass-Fiber Reinforcement Oxide and Silicon Carbide-Fiber Reinforcement Si3N4/CMCs with Increased Engineering Reliability APPLICATIONS INDUSTRY STRUCTURE AND MARKETS NORTH AMERICAN COMPANIES Table 66 NORTH AMERICAN COMPANIES SUPPLYING CERAMIC COMPONENTS FOR AIRCRAFT AND AEROSPACE Table 67 MARKET VALUE FOR ADVANCED CERAMICS AND GLASS-CERAMICS FOR AIRCRAFT, AEROSPACE APPLICATIONS, THROUGH 2010 ($ MILLION) Market Share of Companies CERAMICS FOR MILITARY APPLICATIONS APPLICATIONS CERAMIC ARMORS Boron Carbide Silicon Carbide Other Materials Recent Armor Development RADOMES AND IR WINDOWS MISSILE BEARINGS GUN BARREL LINERS INDUSTRY STRUCTURE AND MARKETS NORTH AMERICAN COMPANIES Table 68 NORTH AMERICAN COMPANIES IN CERAMIC ARMOR SEGMENT Table 69 NORTH AMERICAN COMPANIES SUPPLYING CERAMIC COMPONENTS FOR OTHER DEFENSE-RELATED APPLICATIONS MARKET U.S. Military Contracts for Ceramic Armors Table 70 CERAMIC ARMOR CONTRACTS FROM THE U.S. MILITARY FROM JANUARY 2004 ($ MILLION) Ceramic Armor Market Table 71 COMPANY SHARES IN CERAMIC ARMOR MARKET, 2005 (%) Table 72 CERAMIC ARMOR MARKET SHARE BY MATREIAL, 2005 (%) Radomes, IR Windows and Others Market Projection Table 73 MARKET VALUE FOR ADVANCED STRUCTURAL CERAMICS FOR MILITARY APPLICATIONS, THROUGH 2010 ($ MILLION) BIOCERAMICS, MEDIAL AND DENTAL CERAMICS MATERIAL TYPES NEARLY INERT CERAMIC IMPLANTS SURFACE ACTIVE GLASS AND CERAMIC IMPLANTS RESORBABLE PROPERTY REQUIREMENTS FOR IMPLANTS CURRENTLY USED MATERIALS APPLICATIONS Table 74 APPLICATIONS OF BIOACTIVE GLASSES AND GLASS-CERAMICS Bioglass Prosthesis Glass-Ceramics Prosthesis Bioglass Composite Prosthesis Sic Whisker-Reinforced Glass-Ceramic Composites Crystallized Glass Prosthesis Calcium-Based Biocompatible Filler for Bones Ceramics for Orthopedic Products Dental Ceramic Materials for Crowns and Bridges Glass-Ceramics as Crown Materials Zirconia for all Ceramic Crowns and Bridgework Glass-Based Posterior Composite Materials Glass Ionomer for Dental Cement and Posterior Material Dental Implants Nanoceramic Materials for Dental Applications INDUSTRY STRUCTURE AND MARKETS NORTH AMERICAN COMPANIES Table 75 NORTH AMERICAN COMPANIES INVOLVED IN BIOCERAMICS AND MEDICAL/DENTAL CERAMIC PRODUCTS NORTH AMERICAN MARKETS Medical Implants Market Share of Companies Table 76 COMPANY MARKET SHARES FOR CERAMIC MEDICAL IMPLANTS, 2005 (%) Market Share of Materials Used Table 77 CERAMIC MEDICAL IMPLANT MARKET BY MATERIAL, 2005 (%) Dental Ceramic Materials and Implants Table 78 U.S. MARKET VALUE FOR DENTAL PROSTHESES, THROUGH 2010 ($ MILLIONS Market Share of Companies in Dental Implants Table 79 DENTAL PROSTHESIS MARKET VALUE, BY MANUFACTURER, 2004 ($ MILLION) Ceramic Dental Crown Market Table 80 ESTIMATED COST FOR CERAMIC, GLASS-CERAMICS AND METAL/CERAMICS CROWNS IN 2005 Table 81 NORTH AMERICAN MARKET VALUE AND VOLUME FOR CERAMIC AND GLASS-CERAMICS CROWNS, THROUGH 2010 Market for Glass-Based Posterior Materials Table 82 NORTH AMERICAN MARKET VALUE FOR GLASS-BASED POSTERIOR COMPOSITES, THROUGH 2010 ($ MILLION) Ceramics and Glass-Ceramics in Dental Restorative Applications Table 83 NORTH AMERICAN MARKET VALUE FOR CERAMIC-, GLASS- AND GLASS-CERAMICS-BASED MATERIALS IN RESTORATIVE DENTISTRY, THROUGH 2010 ($ MILLION) Market Leaders in Ceramic/Glass-Ceramic Dental Crowns and Posterior Composites Overall Bioceramics Market Table 84 NORTH AMERICAN BIOCERAMICS MARKET VALUE FOR CERAMIC-, GLASS- AND GLASS-CERAMICS-BASED MATERIALS, THROUGH 2010 ($ MILLION) Market According to Materials Used Table 85 NORTH AMERICAN BIOCERAMICS MARKET VALUE, BY MATERIAL, 2005 ($ MILLION) AUTO AND GAS TURBINE COMPONENTS CERAMIC ENGINE COMPONENTS Gas Turbine Engines Heavy Duty Diesel Engines Light-Duty Gasoline Engines Ceramics in Turbocharger Rotors INDUSTRY STRUCTURE AND MARKETS NORTH AMERICAN COMPANIES Table 86 NORTH AMERICAN PRODUCERS OF AUTO AND GAS TURBINE ENGINES AND OTHER AUTO COMPONENTS NORTH AMERICAN MARKETS Gas Turbine Engines Diesel Engine Components Light Duty Gasoline Engines Turbochargers Combined Engine Market Table 87 NORTH AMERICAN MARKET VALUE FOR CERAMIC COMPONENTS FOR AUTO, DIESEL AND GAS TURBINE ENGINES, THROUGH 2010 ($ MILLION) Table 88 NORTH AMERICAN MARKET FOR CERAMIC ENGINE COMPONENTS BY MATERIAL, 2005 ($ MILLION) OVERALL MARKET Table 89 NORTH AMERICAN ADVANCED STRUCTURAL CERAMICS MARKETS AND MARKET SHARES, THROUGH 2010 APPENDIX PROFILES OF NORTH AMERICAN COMPANIES AND INSTITUTIONS INVOLVED IN STRUCTURAL CERAMICS ABRESIST CORP. ACCURATUS CORP. ACERAM TECHNOLOGIES, INC. ADVALUE TECHNOLOGY, LLC ADVANCED CERAMIC TECHNOLOGY ADVANCED CERAMICS RESEARCH, INC. ADVANCED COMPOSITE MATERIALS CORP. AIR FORCE RESEARCH LABORATORY AIR FORCE WRIGHT AERONAUTICAL LAB. AKRON PORCELAIN & PLASTICS CO. ALANX WEAR SOLUTIONS, INC. AMEDICA CORP. ANGSTROM MEDICA, INC. APPLIED CERAMICS, INC. AREMCO PRODUCTS ARMOR HOLDINGS INC. ARMORWORKS ASSOCIATED CERAMICS TECHNOLOGY, INC. ASSOCIATION OF AMERICAN CERAMIC COMPONENT MANUFACTURERS (AACCM) ASTRO MET, INC. ATK SYSTEMS BATTELLE PACIFIC NORTHWEST LABS BENCHMARK STRUCTURAL CERAMICS CORP. BERKELEY ADVANCED BIOMATERIALS BISCO, INC. BLASCH PRECISION CERAMICS, INC. BORIDE PRODUCTS BRUSH-WELLMAN, INC. BRUSH WELLMAN ENGINEERED MATERIALS CAM-LEM, INC. CARBO CERAMICS INC. CARPENTER CERTECH CARPENTER TECHNOLOGY ADVANCED CERAMICS, INC. CERADYNE, INC. CERDYNE ESK CERAMICS CERADYNE INC. QUEST TECHNOLOGY CERADYNE THERMO MATERIALS CERAMATEC, INC. CERAMCO CERAMEM CORP. CERAMIC CORRIDOR INNOVATION CENTERS CERAMIC PROTECTION CORP. CERAMIC SOLUTIONS, INC. CERAMTEC NORTH AMERICA CERCO LLC CESCO PLANT CERCO LLC SPECIALTY CERAMICS DIVISION CERCOM, INC. CEROGLASS TECHNOLOGIES COORSTEK CORNING, INC. COTRONICS CORP. CRYSTEK COMPOSITES LLC CUSTOM TECHNICAL CERAMICS, INC. DELPHI ENERGY & ENGINE MANAGEMENT SYSTEMS DENTSPLY INTERNATIONAL DEPUY ORTHOPAEDICS INC. DFC CERAMICS DHB INDUSTRIES DOW CORNING CORP. DU-CO CERAMICS CO. DU PONT EAGLE-PICHER TECHNOLOGIES ELAN TECHNOLOGY ENCERATEC, INC. ENGINEERED CERAMICS ER ADVANCED CERAMICS ETEX CORP. FERRO-CERAMIC GRINDING INC. GE ADVANCED MATERIALS CORP. GE POWER SYSTEMS COMPOSITES GENERAL ELECTRIC GREENLEAF CORP. HAMMERTEK CORP. HEANY INDUSTRIES, INC. HOMEX INTERNATIONAL HONEYWELL CERAMIC COMPONENTS HONEYWELL INTERNATIONAL HOOVER PRECISION PRODUCTS INCERCO INDUSTRIAL CERAMIC PRODUCTS INDUSTRIAL CERAMIC TECHNOLOGY INSACO INTERNATIONAL CERAMIC ENGINEERING IVOCLAR VIVADENT, INC. KEIR MANUFACTURING, INC. KENNAMETAL INC. KENNAMETAL EPG-BORIDE PRODUCTS KENNAMETAL EPG-CARMET KENNAMETAL EPG-CARMET KENNAMETAL EPG SPECIALTY PRODUCTS KYOCERA INDUSTRIAL CERAMICS CORP. LASERAGE TECHNOLOGY CORP. LORZIG CERAMICS LSP INDUSTRIAL CERAMICS, INC. LTD CERAMICS CALIFORNIA M CUBED TECHNOLOGIES, INC. MAGNECO/METREL INC. MALYN INDUSTRIAL CERAMICS, INC. MARKETECH INTERNATIONAL INC. META-CERAM CERAMICS CO. MICROLAP TECHNOLOGIES, INC. MILLENNIUM MATERIALS, INC. MORGAN ADVANCED CERAMICS MORGAN ADVANCED CERAMICS WESGO/DURAMIC DIVISION MORGAN ADVANCED CERAMICS WESGO® CERAMICS DIVISION MSE TECHNOLOGY APPLICATIONS, INC. NATIONAL CERAMIC CO. NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) NETSHAPE COMPONENTS, INC. NEW CASTLE REFRACTORIES CO. NOBEL BIOCARE USA NOVABONE PRODUCTS, LLC NTK CUTTING TOOLS OAK RIDGE NATIONAL LABORATORY (ORNL) ORNL HIGH TEMPERATURE MATERIALS LAB ORTHOVITA INC. OSRAM SYLVANIA OZARK TECHNICAL CERAMICS, INC. PARMATECH CORP. POCO GRAPHITE INC. PREMATECH ADVANCED CERAMICS RATH PERFORMANCE FIBERS INC. RAUSCHERT TECHNICAL CERAMIC CORP. REFRACTORY COMPOSITES, INC. REFRACTRON TECHNOLOGIES CORP. ROCKWELL INTERNATIONAL SCIENCE CENTER ROHM AND HAAS ADVANCED MATERIALS SAINT-GOBAIN ADVANCED CERAMICS SAINT-GOBAIN ADVANCED CERAMICS-WRT SAINT GOBAIN CRYSTALS/SAPHIKON SAINT-GOBAIN NORPRO CORP. SAINT GOBAIN SEPR SAINT GOBAIN STRUCTURAL CERAMICS SANDIA NATIONAL LABORATORIES SANDVIK COROMANT SAXONBURG CERAMICS, INC. SECO-CARBOLOY SHENANCO ADVANCED CERAMICS LLC SILICON CARBIDE PRODUCTS, INC. SINERAMICS USA SMAHT CERAMICS, INC. SMALL PRECISION TOOLS SMART CERAMICS INC. SMITH & NEPHEW SOLAR TURBINES INC. SPECIALTY MATERIALS INC. SRI INTERNATIONAL STANDARD CERAMICS, INC. STARFIRE SYSTEMS, INC. STRATAMET, INC. STRYKER CORP. SUPERIOR TECHNICAL CERAMICS SYBRON DENTAL SPECIALTIES 3M ESPE TECHNICAL PRODUCTS, INC. TECHNOLOGY ASSESSMENT & TRANSFER, INC. (TA&T) THERMAL CERAMICS TIMKIN SUPER PRECISION TOSHIBA CERAMICS AMERICA, INC. TOSOH USA TRITON SYSTEMS, INC. VESUVIUS MCDANIEL CO. WRIGHT MEDICAL TECHNOLOGY, INC. ZIMMER DENTAL ZIRCAR CERAMICS, INC. ZIRCAR ZIRCONIA INC. ZIRCOA, INC. PROFILES OF NORTH AMERICAN COMPANIES AND INSTITUTIONS INVOLVED IN CERAMIC AND NANOCERAMIC POWDERS ADVANCED COMPOSITE MATERIALS CORP. AMERICAN BERYLLIUM ALCAN CHEMICALS ALCOA WORLD CHEMICALS ALUCHEM INC. ALUMINUM CO. OF AMERICA (ALCOA) ALTAIR NANOMATERIALS, INC. AP MATERIALS, INC. AREMCO PRODUCTS ARGONIDE CORP. BAIKOWSKI INTERNATIONAL CORP. BAIKOWSKIMALAKOFF, INC. F.J. BROADMAN & CO. CABOT MICROELECTRONICS CORP. CABOT SUPERIOR MICRO POWDERS LLC CARBOCHEM, INC. CE MINERAL PROCESSING CO. CE MINERALS CERAC, INC. CERALOX CORP. CHEMAT TECHNOLOGY INC. COOKSON AMERICA, INC. COORSTEK ELECTRONIC PRODUCTS GROUP COTRONICS CORP. DA NANOMATERIALS LLC DEGUSSA CORP. THE DOW CHEMICAL CO. DYLON INDUSTRIES, INC. ELECTRO ABRASIVES CORP. ELF ATOCHEM NORTH AMERICA, INC. ELKEM MATERIALS EUTECTIC CORP. EXOLON CO. FERRO ELECTRONIC SYSTEMS MATERIALS FUJIMI CORP. GE ADVANCED MATERIALS CORP. GELEST, INC. GFS CHEMICALS, INC. HERMAN C. STARCK, INC. O. HOMMEL CO. INFRAMAT CORP. ISHIHARA CORP. JOHNSON MATTHEY JOHNSON MATTHEY CERAMICS, INC. KERR-MCGEE CHEMICAL CORP. MACOM ADVANCED MATERIALS MAGNESIUM ELECTRON INC. (MEI) MARKETECH INTERNATIONAL MARKINTER CO. MATERIALS MODIFICATION, INC. MCP METAL SPECIALTIES MER CORP. MICRO ABRASIVES CORP. MILLENNIUM MATERIAL INC. MOYCO PRECISION ABRASIVES, INC. MUSCLE SHOALS MINERALS NANOMAT, INC. NANOMATERIALS, INC. NANOMATERIALS RESEARCH CORP. NANOPHASE TECHNOLOGIES, INC. NEI CORP. NANOSCALE MATERIALS, INC. NEXTECH MATERIALS, LTD. NOVEL TECHNOLOGIES, INC. NYACOL NANO TECHNOLOGIES, INC. ORTHOVITA CORP. OSRAM SYLVANIA PECHNEY WORLD TRADE (PWT) USA, INC. PERFORMANCE CERAMICS CO. PLASMA QUENCH TECHNOLOGIES, INC. POWDER PROCESSING AND TECHONOLOGY PPG INDUSTRIES PQ CORP. PRAXAIR SPECIALTY CERAMICS, INC. PRAXAIR SURFACE TECHNOLOGIES, INC. PRED MATERIALS INTERNATIONAL, INC. PRIMET CORP. READE ADVANCED MATERIALS RHODIA, INC. SAINT-GOBAIN CERAMIC MATERIALS SANDIA NATIONAL LABORATORIES SASOL NORTH AMERICA SOLVAY AMERICA, INC. SOLVAY FLUORIDES STREM CHEMICALS SULZER METCO (U.S.), INC. SULZER METCO (U.S.), INC. SUPERIOR GRAPHITE CO. TAL MATERIALS TOSOH USA TPL INC. TRS CERAMICS, INC. TYROLIT NORTH AMERICA UBE AMERICA, INC. UK ABRASIVES, INC. UMICORE USA UNIMIN CORP. UOP CORP. U.S. ELECTROFUSED MINERALS INC. U.S. PRODUCTS CO. R.T. VANDERBILT CO., INC. VESTA CERAMCIS LLC WACKER CHEMICALS CORP. WAH CHANG WASHINGTON MILLS ELECTRO MINERALS CORP. WHITTAKER, CLARK & DANIELS, INC. XEROX CORP. ZIRCOA, INC. ZIRCONIA SALES (AMERICA), INC. ZYP COATINGS, INC. Z-TECH CORP. AbstractINTRODUCTIONAdvanced ceramic materials constitute a mature technology with a very broad base of current and potential applications and a growing list of material compositions. Advanced ceramics are inorganic, nonmetallic materials with combinations of fine-scale microstructures, purity, complex compositions and crystal structures, and accurately controlled additives. Such materials require a level of processing science and engineering far beyond that used in making conventional ceramics. Within the advanced ceramics category, structural ceramics are wear-resistant, corrosion- resistant and lightweight materials, and are superior to many materials with regard to stability in high-temperature environments. Because of this combination of properties, advanced structural ceramics have an especially high potential to resolve a wide number of today’s material challenges in process industries, power generation, aerospace, transportation and military applications. This BCC technical/economic study covers material types, production techniques, current and emerging production methods, the road map for structural ceramic developments, current and emerging applications, and industry and market analysis of the various market segments. Current market size and future growth are estimated for the period 2005 to 2010. The report profiles all U.S. companies that produce and supply advanced structural ceramic components and ceramic powders. SCOPE OF STUDY The report contains:
The findings of this report are based on information derived from interviews with many developers, producers and potential producers of advanced structural ceramic components, producers of ceramic powders, industry experts, and those conducting research and development in monolithic ceramic and ceramic matrix composites. In addition, many end users were contacted to evaluate the current and future demand for structural ceramic components. In all, about 250 persons from over 200 companies and institutions were contacted for this study. Secondary data were obtained from trade publications, technical journals, government statistics, and the BCC database. Get Full Details About This Report >> |
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