Engineered Wood Products & Reconstituted Wood Panels
Catalina Research
November 1, 2011 105 Pages - SKU: CATR6710705
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Countries covered: United States
SUMMARY OF MAJOR FINDINGS
The $10.8 billion engineered wood product and reconstituted wood panel market could begin to rebound in 2012 after experiencing a double-dip in 2011. Sales are estimated to increase due the stabilization in the U.S. housing market and the beginning of a recovery in household and commercial furniture production. The housing market seems to be stabilizing due to the double-digit increases in residential permits and existing home sales in recent months. These trends should give a boost to the builder market in the first half of 2012 and the residential remodeling market in the second half as homeowners undertake remodeling projects. Rising sales could strengthen prices, however, the industry remains highly competitive. This coupled with continued cost pressures could keep industry profit margins sluggish.
ENGINEERED WOOD PRODUCT & RECONSTITUTED WOOD PANEL SHIPMENT TRENDS
Catalina Research has uncovered these trends in our 105-page in-depth report on the U.S. engineered wood product and reconstituted wood panel industry. Report sections cover the U.S. market for trusses, laminated veneer lumber, I-joists, other engineered wood members, particleboard, oriented strand board, medium density fiberboard, and hardboard. Shipments are also provided by application, such as roof and floor trusses, industrial panel boards, flooring and underlayment, and sheathing.
END-USE MARKETS AND RETAIL DISTRIBUTION CHANNELS
Purchases are provided for construction and industrial markets. Construction markets cover new residential construction, residential remodeling, manufactured housing, and nonresidential construction markets. The analysis includes data on purchases by manufacturers of kitchen cabinets, household furniture, office and other commercial furniture and fixtures, millwork, and signs. Retail sales are provided for structural and other panels, trusses and other building components, and engineered lumber products. In addition, retail sales are segmented by channel such as lumber yards and home center.
FACTORS AFFECTING DEMAND
Catalina analyzes the new and remodeled residential and nonresidential construction markets. Sales trends are correlated with U.S housing demand, housing permits and starts, and nonresidential construction spending. These factors are also tracked by region and state. In addition, production trends of the key industrial markets are analyzed to track industrial demand. This provides insights into the direction of domestic demand in 2012 and beyond.
PROFIT MARGINS AND THE COMPETITIVE ENVIRONMENT
Catalina Research examined the cost structure and profitability of U.S. engineered wood product and reconstituted wood panel plants. Data trends are compiled for material, labor, and capital inputs. As part of this analysis, Catalina Research investigated industry capacity and industry concentration. Sales and production data were compiled for eight leading manufactures to calculate company market shares.
INTERNATIONAL TRADE ACTIVITY
The report also reviews the inroads made by foreign-made engineered wood products and reconstituted wood panels. Import data is provided for major country of origin. Similar data is available for exports and their growing share of U.S. shipment. Global sales are also analyzed by major country of destination.
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- SECTION 1 U.S. INDUSTRY TRENDS AND EXECUTIVE SUMMARY
- Overall Industry Trends And Outlook
- Product Sector Sales
- End-Use Market Analysis
- Industry Profitability
- Competitive Environment
- Table 1-1 U.S. Sales Of Engineered Wood Products And Reconstituted Wood Panels , 1992-2017 (dollars)
- Table 1-2 Real U.S. Engineered Wood Product And Reconstituted Wood Panel Sales, 1992-2017 (dollars)
- Table 1-3 Monthly U.S. Production Index For Reconstituted Wood Panels, 2009-2011 (index)
- Table 1-4 U.S. Producer Price Index By Market Sector, 1992-2017 (index): Trusses And Other Engineered Wood Products And Reconstituted Wood Panels
- Table 1-5 U.S. Purchases Of Engineered Wood Products And Reconstituted Wood Panels By End-Use Market, 1997-2012 (dollars): New Residential Construction, Factory Housing Manufacturers, Homeowner Remodeling And Repair, New Nonresidential And Non-Building Facilities Construction, Nonresidential Remodeling And Repair, And Industrial Markets By Type
- Table 1-6 Comparative Gross Plant Profit Margins, 1992-2011 (percent): Trusses And Other Engineered Wood Products, Reconstituted Wood Panels, And Total Wood Products
- SCOPE AND METHODOLOGY
- SECTION 2 U.S. SHIPMENT TRENDS BY INDUSTRY SECTOR
- Total U.S. Shipment Trends
- Industry-Product Shipments Mix
- Truss Shipment Trends And Leading Manufacturers
- Other Engineered Wood Product Shipments And Leading Competitors
- Particleboard Shipment Trends And Leading Producers
- Oriented Strand Board Shipments And Leading Manufacturers
- Fiberboard Shipment Trends And Leading Manufacturers
- Hardboard Shipment Trends
- Table 2-1 U.S. Shipments Of Engineered Wood Products And Reconstituted Wood Panels And Share Of Total U.S. Lumber And Wood Products, 1987-2017 (dollars and percent)
- Table 2-2 Value Of U.S. Engineered Wood Products And Reconstituted Wood Panel Shipments By Product Sector, 1987-2017 (dollars): Trusses, Other Engineered Wood Products, Particleboard, Oriented Strand Board, Fiberboard, And Hardboard
- Table 2-3 Percent Distribution Of U.S. Engineered Wood Products And Reconstituted Wood Panels Shipments By Product Sector, 1987-2017 (percent): Trusses, Other Engineered Wood Products, Particleboard, Oriented Strand Board, Fiberboard, And Hardboard
- Table 2-4 Value Of U.S. Truss Shipments By Type, 1997-2012 (dollars): Roof, Floor, And Others
- Table 2-5 Value Of Other Engineered Wood Products By Type, 1997-2012 (dollars): Laminated Veneer Lumber, Glued Laminated Timber and Beams, I-Joists And I-Beams, and Other Engineered Wood Members
- Table 2-6 Value Of Particleboard Product Shipments From Internally-Produced Particleboard By Type, 1997-2012 (dollars): Industrial Board, Flooring, And Others
- Table 2-7 Value Of U.S. Oriented Strand Board And Waferboard By Product Type, 1997-2012 (dollars): Sheathing, Underlayment, and Others
- Table 2-8 Value Of U.S. Fiberboard Shipments By Product Type, 1997-2012 (dollars): Industrial Fiberboard, Other Fiberboard, And Cellulosic Fiberboard
- Table 2-9 Value Of U.S. Hardboard Shipments By Type, 1997-2012 (dollars): Standard And Others
- Table 2-10 Quantity U.S. Shipments For Select Wood Panels By Type, 1997-2011 (square feet): Particleboard By Type, Oriented Strand Board And Waferboard By Type, MDF By Type, And Cellulosic Fiberboard
- Table 2-11 U.S. Average Value Per Square Foot Of Select Wood Panels Shipped By Type, 1997-2011 (dollars): Particleboard By Type, Oriented Strand Board And Waferboard By Type, MDF By Type, And Cellulosic Fiberboard
- Table 2-12 U.S. Producer Price Index By Product Sector, 2002-2011 (index): Trusses, Other Engineered Wood Products, Particleboard, Oriented Strand Board And Waferboard, And MDF
- SECTION 3 U.S. INTERNATIONAL TRADE ACTIVITY
- U.S. Import Trends
- Imports By Major Country Of Origin
- U.S. Export Trends
- Exports By Major Countries Or Destination
- Table 3-1 Value Of U.S. Engineered Wood Products And Reconstituted Wood Panel Imports, 1992-2011 (dollars)
- Table 3-2 Imports’ Share Of U.S. Sales Of Engineered Wood Products And Reconstituted Wood Panels, 1992-2011 (percent)
- Table 3-3 Value Of U.S. Reconstituted Wood Panel Imports By Segment, 2007-2011 (dollars): Particleboard, Oriented Strand Board And Waferboard, And Fiberboard
- Table 3-4 Value Of Engineered Wood Products And Reconstituted Wood Panel Imports By Major Country Of Origin, 2002-2011 (dollars)
- Table 3-5 Percent Distribution Of Engineered Wood Products And Reconstituted Wood Panel Imports By Major Country Of Origin, 2002-2011 (percent)
- Table 3-6 Value Of Engineered Wood Products And Reconstituted Wood Panel Exports, 1992-2011 (dollars)
- Table 3-7 Value Of Engineered Wood Products And Reconstituted Wood Panel Exports By Major Country Of Destination, 2002-2011 (dollars)
- Table 3-8 Percent Distribution Of Engineered Wood Products And Reconstituted Wood Panel Exports By Major Country Of Destination, 2002-2011 (percent)
- SECTION 4 U.S. CONSTRUCTION END-USE MARKET ANALYSIS AND RETAIL SALES
- Construction Market Purchases
- Builder Market
- Residential Remodeling Market
- Manufactured Housing Market
- Nonresidential Markets
- Retail Sales Trends And By Product
- Retail Sales By Channel
- Table 4-1 U.S. Purchases Of Trusses And Other Engineered Wood Products By Construction Market, 1997-2011 (dollars): New And Remodeling Markets, And Residential And Nonresidential Markets
- Table 4-2 U.S. Purchases Of Reconstituted Wood Panels By Construction Market, 1997-2011 (dollars): New And Remodeling Markets, And Residential And Nonresidential Markets
- Table 4-3 U.S. Builder Purchases Of Trusses And Other Engineered Wood Products And Reconstituted Wood Panels, 1997-2011 (dollars): Purchases By Product And Per New Housing Start
- Table 4-4 U.S. Spending On Building Construction, 1987-2011 (dollars): Total Buildings, Residential Buildings, And Nonresidential Buildings
- Table 4-5 U.S. Spending On Construction Put In Place By Market And Building Type, 2007-2011 (dollars): Residential, Lodging, Office, Commercial, Healthcare, Educational, Religious, Public Safety, Amusement And Recreation, Manufacturing, And Public Buildings
- Table 4-6 Percent Of U.S. Households Purchasing A New Or Existing Housing Unit, 1992-2011 (number, percent, and dollars): Total Households, Total Housing Demand, Percent Households Purchasing, Interest Rates, And Average Value Per Existing Home Sold
- Table 4-7 Total U.S. Housing Demand By Sector By Region, 2006-2011 (number): Existing Home Sales, New Housing Completions, And Mobile Home Placements
- Table 4-8 New U.S. Privately Owned Housing Units Started And By Type Of Structure, 1980-2011 (number): Total Starts; In Structures With 1 Unit, 2 To 4 Units, And 5 Units Or More
- Table 4-9 Monthly New Private U.S. Housing Units Authorized By 20,000 Building Permit Places By Region, 2010 And 2011 (number)
- Table 4-10 New Privately Owned Housing Units Authorized By 20,000 Building Permit Places By Region And State, 2009-2011 (number)
- Table 4-11 Average Size Per New U.S. Housing Unit Completed By Type Of Unit And Region, 1995-2011 (square feet): Single-Family Homes, Multi-Family Units, And Mobile Homes
- Table 4-12 U.S. Homes Closed By Ten Leading Domestic Homebuilders, 2002-2011 (number)
- Table 4-13 Value Of Private Nonresidential Building Construction Spending By Region, By Building Type, 2005-2010 (dollars): Lodging, Office, Commercial, Healthcare, Education, Religion, Amusement And Recreation, Manufacturing, And Total; Northeast, Midwest, South, And West
- Table 4-14 Value Of Reconstituted Wood Panel Purchases By Factory Home Manufacturers, Percent Total Material Inputs, And Purchases Per Plant, 1997-2011 (dollars and percent)
- Table 4-15 U.S. Mobile Home Shipments For The Top Twenty Producing States, 2002-2011 (number)
- Table 4-16 U.S. Retail Sales Of Plywood, Reconstituted Wood Panels, And Engineered Wood Products By Channel, 1997-2011 (dollars): Home Centers, Lumber Yards, Hardware Stores, And Other Building Material Dealers
- Table 4-17 U.S. Retail Sales Of Plywood, Reconstituted Wood Panels, And Engineered Wood Products By Product Type And Channel, 1997-2011 (dollars): Structural Panels, Other Panels, Trusses And Building Components, And Engineered Lumber Products; Home Centers, Lumber Yards, Hardware Stores, And Other Building Material Dealers
- Table 4-18 Number Of Outlets And Average Sales Of Plywood, Reconstituted Wood Panels, And Engineered Wood Products By Channel By Product, 2002 And 2007 (number and dollars): Structural Panels, Other Panels, Trusses And Other Building Components, And Engineered Lumber Products; Home Centers, Lumber Yards, Hardware Stores, And Other
- Table 4-19 Monthly U.S. Building Material Dealer Sales, 2008-2011 (dollars)
- Table 4-20 Number Of Existing Single-Family Homes, Condos, And Co-Ops Sold By Region And State, 2002-2011 (number)
- SECTION 5 U.S. INDUSTRIAL MARKET END-USE MARKET ANALYSIS
- Industrial Market Purchases
- Sales By Product
- Sales By Market
- Table 5-1 U.S. Purchases Of Reconstituted Wood Panels By Manufacturing Market, 1997-2011 (dollars): Kitchen Cabinets, Household Furniture, Commercial Furniture, Windows And Doors, Veneer And Plywood, Signs, And Others
- Table 5-2 U.S. Purchases Of Reconstituted Wood Panels By Type For Five Manufacturer Markets, 1997-2011 (dollars): Particleboard, Medium Density Fiberboard, And Hardboard; Kitchen Cabinets, Wood Household Furniture, Office Furniture, Wood Windows And Doors, And Custom Woodwork And Commercial Fixtures
- Table 5-3 U.S. Reconstituted Wood Panels Percent Of Manufacturer Total Material Costs And Purchases Per Plant For Seven Markets, 1997-2011 (percent and dollars): Kitchen Cabinets, Wood Household Furniture, Office Furniture, Wood Windows And Doors, Veneer And Plywood, Custom Woodwork And Commercial Fixtures, And Sign Makers
- Table 5-4 U.S. Production Trends For Major Manufacturing Markets, 2002-2011 (index): Kitchen Cabinets And Household Furniture; Office And Other Commercial Furniture; Windows, Doors, And Other Millwork; Veneer And Plywood
- Table 5-5 Number Of Plants By Region And State For Key Manufacturing Markets, 2009 (number): Kitchen Cabinets, Wood Household Furniture, Office Furniture And Fixtures; Wood Windows And Doors And Veneer And Plywood
- SECTION 6 U.S. PLANT PROFITABILITY AND THE COMPETITIVE ENVIRONMENT
- Industry Profitability
- Material Cost Trends
- Plant Labor Situation
- Capital Spending Trends And Rental Costs
- Competitive Environment
- Leading Manufacturers
- Table 6-1 Number Of Companies, U.S. Plants, And Facility Revenues For Engineered Wood Products And Reconstituted Wood Panels, 1992-2011 (number and dollars)
- Table 6-2 Plant Operating Ratios And Profit Margins For Manufacturers Of Engineered Wood Products And Reconstituted Wood Panels, 1992-2011 (percent): Payroll, Other Labor Costs, Material Costs, And Gross Profit Margins
- Table 6-3 Materials Purchased By Manufacturers Of Trusses And Other Engineered Wood And Reconstituted Wood Panels, 2002-2011 (dollars): Logs, Pulpwood And Wood Waste, Lumber, Wood Panels, Paint And Wax, Adhesives, Resins, And Others
- Table 6-4 U.S. Producer Price Trends For Major Material Inputs, 2002-2011 (index): Logs, Pulpwood, Wood Chips, Lumber, Plastic Resins, Adhesives, And Paint And Allied Products
- Table 6-5 U.S. Lumber Production, Exports, And Imports, 2008-2010 (cubic meters): Softwood And Hardwood
- Table 6-6 U.S. Plant Labor Situation For Engineered Wood Products And Reconstituted Wood Panels, 1992-2011 (number and dollars): Total Employees And Shipments Per Employee; Production Workers, Average Hourly Wages, And Average Weekly Hours
- Table 6-7 Capital Expenditures Of Manufacturers Specializing In Trusses And Other Engineered Wood Products And Reconstituted Wood Panels, 1992-2011 (dollars)
- Table 6-8 Spending On Buildings And Machinery By Manufacturers Specializing In Engineered Wood Products And Reconstituted Wood Panels, 1997-2011 (dollars): Capital Spending And Rental Payments
- Table 6-9 Number Of U.S. Plants Specializing In Trusses, Other Engineered Wood Products, And Reconstituted Wall Panels By Region And State, 2009 (number)
- Table 6-10 Share Of U.S. Shipments For The Top 4, 8, 20, And 50 Leading Manufacturers By Industry Sector, 1997-2010 (percent)
- Table 6-11 Share Of U.S. Shipments Of Engineered Wood Products And Reconstituted Wood Panels By The Top Four Manufacturers, 2007 And 2010 (percent)
- Table 6-12 Sales And Profit Trends For Seven U.S. Manufacturers, 2006-2011 (dollars and percent)
- Table 6-13 Quantity Sales Trends For Four U.S. Manufacturers By Product And Average Sales Per Unit, 2006-2011 (quantity and dollars)
- Table 6-14 Production Trends For Four U.S. Manufacturers By Product, 2006-2011 (quantity)
- Table 6-15 Production Capacity For Five U.S. Manufacturers By Product And Number Of Plants, 2010 (number and quantity)
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