2011 Plastics Research Review
BCC Research
January 1, 2012 206 Pages - SKU: WA6727321
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Countries covered: North America
The global market for electroactive polymers was $1.9 billion in 2010 and is expected to be about $2.1 billion in 2011. It is forecast to grow to over $3 billion by 2016 at a compound annual growth rate (CAGR) of 6.1%.
The global market for applications of wood-plastic composites, cellulosic plastics, plastic lumber and natural fiber composites is estimated at about 2.4 million metric tons in 2011. By 2016, it is estimated at nearly 4.6 million metric tons and rising at a CAGR of 13.8%.
The North American fiber-reinforced plastic/composite market is estimated at 2.7 billion pounds in 2010 and is expected to increase to about 3.1 billion by 2015, reflecting a 2.8% CAGR.
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Additional Information2011 PLASTICS RESEARCH REVIEW
INTRODUCTION
Few materials are as versatile or omnipresent as plastic. From basic food and product packaging, to advanced applications in medical and healthcare applications, plastics are pervasive in modern life.
The variety of topics listed below speaks to the diverse use of plastics. In many respects, control over plastics can be seen as a bridge between the early Industrial Revolution and the upcoming promise of the new generation of nanomaterials beginning to emerge.
- 2011 PLASTICS RESEARCH REVIEW
- INTRODUCTION
- CHAPTER ONE: CONDUCTIVE POLYMERS: TECHNOLOGIES AND GLOBAL MARKETS (PLS043C)
- INTRODUCTION
- STUDY GOALS AND OBJECTIVES
- REASONS FOR DOING THE STUDY
- SCOPE OF THE STUDY
- METHODOLOGY
- ANALYST CREDENTIALS
- RELATED BCC REPORTS
- BCC ONLINE SERVICES
- DISCLAIMER
- SUMMARY
- TABLE 1 GLOBAL MARKET FOR ELECTROACTIVE POLYMERS, THROUGH 2016 (MILLION LBS/$ MILLIONS)
- FIGURE 1 GLOBAL MARKET FOR ELECTROACTIVE POLYMERS, 2010-2016 ($ MILLIONS)
- ELECTROACTIVE POLYMERS
- BACKGROUND
- INHERENTLY CONDUCTIVE POLYMERS
- INHERENTLY DISSIPATIVE POLYMERS (IDPS)
- CONDUCTIVE PLASTICS
- ADDITIONAL TECHNICAL DETAILS
- SYNTHESIZING CONJUGATED POLYMERS
- TECHNIQUES FOR MAKING PLASTICS CONDUCTIVE
- TABLE 2 HOW TO MAKE PLASTICS CONDUCTIVE
- CONCEPT OF RESISTIVITIES
- OVERVIEW
- TABLE 3 RESISTANCE SPECTRUM FOR METHODS OF MAKING PLASTICS CONDUCTIVE
- CONCEPTS AND NOMENCLATURE
- BARRIERS TO APPLICATIONS
- CATEGORIZING ICPS
- TABLE 4 CATEGORIZING INHERENTLY CONDUCTIVE POLYMERS
- ICP HISTORICAL PERSPECTIVE
- PRIOR TO 1990
- POST-1990 PERIOD
- BY 2010
- TECHNOLOGIES
- OVERVIEW
- PREPARATION OF ICPS
- ENERGY BAND STRUCTURE
- CHAIN STRUCTURE
- COMPARISON OF CONDUCTIVITIES OF ICPS WITH METALS, SEMICONDUCTORS, AND INSULATORS
- TABLE 5 CONDUCTIVITIES OF DOPED ICPS COMPARED WITH METALS, SEMICONDUCTORS, AND INSULATORS
- DOPING DETAILS
- Background
- Overview
- Chemical and Electrochemical Methods
- Reversal of Doping Process
- Types of Dopants
- Goal of Narrow Band Gaps
- Effect on Color and Optical Properties
- TABLE 6 COLOR OF DOPED AND UNDOPED CONDUCTIVE POLYMERS
- IMPORTANCE OF MOLECULAR WEIGHT AND DISTRIBUTION IN CONDUCTIVE POLYMERS
- IMPROVING HIGH TEMPERATURE CONDUCTIVITY AND TEMPERATURE STABILITY
- ALLOYING AND BLENDING CONDUCTIVE POLYMERS WITH CONVENTIONAL RESINS
- PERFORMANCE ENHANCEMENTS SOUGHT THROUGH ICPS
- Conductivity
- Electrochromic Effects
- Electroluminescence
- Photoconductivity
- Thermochromic Effects
- PROCESSING CONDUCTIVE POLYMERS
- Background
- Problems and Challenges
- Processing Options for ICPs
- TABLE 7 ICP PROCESSING TECHNIQUES
- TABLE 8 STABILITY AND PROCESSING ATTRIBUTES OF KEY ICPS
- CHAPTER TWO: WOOD-PLASTIC COMPOSITES: TECHNOLOGIES AND GLOBAL MARKETS (PLS034B)
- INTRODUCTION
- REASONS FOR DOING THE STUDY
- SCOPE OF THE STUDY
- METHODOLOGY AND INFORMATION SOURCES
- AUTHOR CREDENTIALS
- RELATED BCC REPORTS
- EXECUTIVE SUMMARY
- TABLE 9 GLOBAL MARKET FOR APPLICATIONS OF WPCS, CELLULOSICS, PLASTIC LUMBER, AND NATURAL FIBER COMPOSITES, THROUGH 2016 (METRIC TONS)
- FIGURE 2 GLOBAL MARKET FOR APPLICATIONS OF WPCS, CELLULOSICS, PLASTIC LUMBER, AND NATURAL FIBER COMPOSITES, 2008-2016 (METRIC TONS)
- INDUSTRY OVERVIEW
- DEFINITIONS
- WOOD PLASTIC COMPOSITES
- OVERVIEW
- INTERACTION OF TWO DIFFERENT INDUSTRIES
- THE BEGINNING
- 1990 ACTIVITIES
- IMPACT OF USDA AND FOREST PRODUCT COMPANIES
- CONTRAST WITH PLASTIC LUMBER
- CELLULOSICS
- NATURAL FIBER COMPOSITES
- BACKGROUND
- TYPES OF FIBERS
- OUTLOOK
- TECHNIQUES
- PLASTIC LUMBER
- CHAPTER THREE: COMPOSITES: RESINS, FILLERS, REINFORCEMENTS, NATURAL FIBERS AND NANOCOMPOSITES (PLS029C)
- INTRODUCTION
- REASONS FOR DOING THE STUDY
- SCOPE OF THE STUDY
- METHODOLOGY
- ABOUT THE AUTHOR
- RELATED BCC REPORTS
- SUMMARY
- TABLE 10 NORTH AMERICAN FIBER REINFORCED PLASTIC MARKET BY APPLICATION, THROUGH 2015 (MILLION LBS)
- FIGURE 3 NORTH AMERICAN FIBER REINFORCED PLASTIC MARKET BY APPLICATION, 2009-2015 (MILLION LBS)
- FILLERS AND REINFORCEMENTS
- BACKGROUND
- PROPERTY PROFILES
- CHARACTERISTICS OF FILLERS/REINFORCEMENTS
- TABLE 11 PROFILE OF CHARACTERISTICS OF FILLERS/REINFORCEMENTS
- TABLE 12 OVERVIEW OF CHARACTERISTICS AND APPLICATIONS OF FILLERS/REINFORCEMENTS
- FILLER/REINFORCEMENT USAGE WITH SPECIFIC RESINS
- TABLE 13 FILLER/REINFORCEMENT USAGE WITH SPECIFIC RESINS
- FILLERS
- OVERVIEW
- ALUMINA TRIHYDRATE (ATH)
- Background
- Properties
- Grades
- A Recent Development
- BARIUM SULFATE
- CALCIUM CARBONATE
- Background
- Grades
- As Plastic Fillers
- Automotive Applications
- CALCIUM SULFATE
- Background
- Applications
- KAOLINS
- Background
- Grades
- Automotive Applications
- REINFORCEMENTS
- OVERVIEW
- NON-FIBROUS
- Talcs
- Background
- Grades
- Applications
- Mica
- Background
- Properties
- Applications
- Thermosets
- Thermoplastics
- Wollastonite
- Background
- Applications
- Silicas
- FIBROUS
- Background
- Reinforcement Types
- Overview
- Mats
- Woven Fabrics
- Knitted Fabrics
- Braids
- Preforms
- Glass-Fiber Reinforcements
- Production
- Types of Fiberglass
- Background
- Types of Glass Fibers
- Sizing
- Microspheres
- Background
- Solid Microspheres
- Hollow Microspheres
- TABLE 14 ADVANTAGES OF SOLID GLASS MICROSPHERES
- Applications
- New Development
- Glass Fiber Suppliers
- TABLE 15 GLASS FIBER SUPPLIERS
- Carbon Fibers
- Background
- Manufacture
- Product Types
- Applications
- Largest Users of Carbon Fiber Reinforced Plastics
- The Military
- Commercial Aircraft
- Producers
- Recent Developments
- Usage in Non-Sports Cars
- BMG Developments
- Metallized Carbon Fibers
- End-of-Life Recycling
- Aramid Fibers
- Background
- Production
- Properties
- Usage
- Ceramic Fibers
- Background
- Applications
- Suppliers
- Boron Fibers
- Stainless Steel Fibers
- Natural Fibers
- Background
- Types of Natural Fibers
- Overview
- Flax Fibers
- Jute Fibers
- Kenaf Fibers
- Hemp Fibers
- Global Cultivation of Selected Natural Fibers
- TABLE 16 GLOBAL PRODUCTION OF SELECTED NATURAL FIBERS
- Processing
- Comparison with Glass Fibers
- Pricing
- Review of Possible Stumbling Blocks to Natural Fiber Reinforcements
- Suppliers of Natural Fibers
- Composite Products
- Flexform Technologies
- Quadrant Plastic Composites
- Automotive Applications
- Overview
- Recent Developments
- Other Potential Applications
- New Advances
- Sabic IP
- In-Line Compounding and Molding of Biocomposites
- Use of Sunflower Hull Fibers
- Bamboo Fiber Reinforcement Usage
- RheTech Introduces Biocomposite
- Market Estimates and Forecasts
- NANOCOMPOSITES
- BACKGROUND
- CHARACTERISTICS
- BENEFITS
- MECHANICAL ASPECTS
- PROCESSES
- EARLY WORK WITH PLASTICS
- APPLICATIONS
- CARBON NANOTUBES
- NANOCOMPOSITE SUPPLIERS
- TABLE 17 SELECTED NANOCOMPOSITE SUPPLIERS
- RECENT NANOCOMPOSITE CONFERENCE
- CHAPTER FOUR: EMI/RFI: MATERIALS AND TECHNOLOGIES (PLS005J)
- INTRODUCTION
- STUDY OBJECTIVES
- SCOPE AND FORMAT
- METHODOLOGY
- CONTRIBUTION OF THE STUDY
- ANALYST CREDENTIALS
- RELATED BCC REPORTS
- SUMMARY
- TABLE 18 GLOBAL EMI/RFI SHIELDING BY METHOD, THROUGH 2016 ($ MILLIONS)
- FIGURE 4 GLOBAL EMI/RFI SHIELDING BY METHOD, 2010-2016 ($ MILLIONS)
- SHIELDING TECHNOLOGIES AND MATERIALS
- OVERVIEW
- FARADAY CAGES/SHIELDS
- COST AND PERFORMANCE CHARACTERISTICS OF THE SHIELDING OPTIONS
- COST COMPARISONS
- TABLE 19 TOTAL RAW MATERIAL AND LABOR COSTS ASSOCIATED WITH THE MAJOR SHIELDING OPTIONS
- TABLE 20 RELATIVE COST STRUCTURE OF VARIOUS SHIELDING OPTIONS ($/LB)
- PERFORMANCE COMPARISONS
- TABLE 21 SUMMARY OF STRENGTHS AND WEAKNESSES OF KEY EMI SHIELDING OPTIONS
- TABLE 22 QUALITATIVE RATINGS OF THE MAJOR SHIELDING OPTIONS
- EMC SHIELDING NEEDS TO KEEP UP WITH END-USER REQUIREMENTS
- METALLIZATION PROCESSES
- BACKGROUND
- OVERVIEW
- METALLIZATION MATERIALS
- TABLE 23 METALLIZATION MATERIALS—FUNCTIONAL COATING
- SHIELDING EFFECTIVENESS OVERVIEW BY TYPE OF COATING
- TABLE 24 SHIELDING EFFECTIVENESS OF KEY COATINGS
- CONDUCTIVE PLASTICS
- OVERVIEW
- BACKGROUND
- FORMULATION OPTIONS
- HOW DO CONDUCTIVE PLASTICS WORK?
- DIELECTRIC PROPERTIES OF PLASTICS
- TABLE 25 DIELECTRIC CONSTANTS FOR SELECTED MATERIALS
- TECHNIQUES FOR MAKING PLASTICS CONDUCTIVE
- TABLE 26 HOW TO MAKE PLASTICS CONDUCTIVE
- TYPES OF CONDUCTIVE MATERIALS
- TABLE 27 SURFACE RESISTIVITY FOR ELECTRONIC DEVICE SUBSTRATES
- TABLE 28 RESISTANCE SPECTRUM FOR METHODS OF MAKING PLASTICS CONDUCTIVE
- FUNCTIONS
- CONDUCTIVE ADDITIVE SELECTION
- CONDUCTIVITY TESTS
- REVIEW OF ADVANTAGES AND DISADVANTAGES
- COMPOUNDING CONDUCTIVE PLASTICS
- EXAMPLES OF COMPANIES PRODUCING CONDUCTIVE PLASTICS
- TABLE 29 SELECTED KEY COMPANIES PRODUCING CONDUCTIVE PLASTICS
- CONDUCTIVE PLASTIC ADDITIVES
- Overview
- Background
- Fibers and Powders
- Silver Coatings
- Carbon Fibers and Powders
- Overview
- Carbon Fibers
- Carbon Blacks
- Metal Fibers
- Overview
- Advantages
- Metal Fiber Conductivity
- Metallized Glass Fibers
- Nickel-Coated Graphite Fibers
- Background
- Advantages
- Stainless Steel Fibers
- Overview
- Technology
- Effect on Processing
- Fiber Forms
- Advantages and Disadvantages
- TABLE 30 ADVANTAGES AND DISADVANTAGES OF STAINLESS STEEL FIBERS
- Copper Fibers
- Conductive Filler Suppliers
- TABLE 31 SELECTED MAJOR CONDUCTIVE FILLER SUPPLIERS
- CARBON NANOTUBES
- Overview
- Usage in Producing Electrically Conductive Composites
- Overview
- Technical Problems
- Carbon Nanotube Producers/Suppliers
- TABLE 32 SELECTED KEY SUPPLIERS OF CARBON NANOTUBES
- New Developments in Carbon Nanotubes
- BASF Introduces Conductive Plastics Using Carbon Nanotubes
- Hyperion New Applications
- Aerospace Applications
- Eikos Receives Funds for U.S. Navy Research
- Nanocomp Technologies Secures Air Force Contract .... 115
- Other Brief Developments Related to Carbon Nanotube-Based Electromagnetic Compliance Include
- CONDUCTIVE PLASTICS TECHNICAL ISSUES
- CONDUCTIVE FILMS
- OVERVIEW
- EXAMPLES OF COMPANY PRODUCTS
- Donatech VCF Series
- Z-Flo Conductive Films
- INHERENTLY CONDUCTIVE POLYMERS
- BACKGROUND
- POTENTIAL APPLICATIONS
- POLYANILINES
- OTHER TYPES OF ICPS
- PRICING
- PROSPECTS
- COMPARISON OF CONDUCTIVITIES OF ICPS WITH METALS, SEMICONDUCTORS, AND INSULATORS
- TABLE 33 CONDUCTIVITIES OF DOPED ICPS COMPARED WITH METAL, SEMICONDUCTORS, AND INSULATORS
- PROCESSING OPTIONS FOR ICPS
- TABLE 34 CONDUCTIVITIES OF DOPED ICPS COMPARED WITH METALS, SEMICONDUCTORS AND INSULATORS
- TABLE 35 STABILITY AND PROCESSING ATTRIBUTES OF KEY ICPS .... 121
- RECENT ACTIVITIES AND DEVELOPMENT
- H.C. Starck Activities
- Polyanilines for EMI Shielding
- Other Academic Advances
- CONDUCTIVE ELASTOMERS
- OVERVIEW
- TABLE 36 SHIELDING EFFECTIVENESS OF CONDUCTIVE ELASTOMERS (MEASURED IN DB)
- TABLE 37 COMPARATIVE TESTING OF CONDUCTIVE ELASTOMERS FOR GALVANIC CORROSION
- TECHNOLOGY AND APPLICATIONS RELATED TO EMI
- EXAMPLES OF CONDUCTIVE ELASTOMER PRODUCTS
- Conductive Composites—Midway, UT
- Laird Technologies—Chesterfield, MO
- Leader Tech—Tampa, FL
- CONDUCTIVE COATINGS
- INTRODUCTION
- BACKGROUND
- EMI SHIELDING COMPOUNDS COMPARED WITH CONDUCTIVE COATINGS
- TABLE 38 COMPARING EMI SHIELDING COMPOUNDS AND CONDUCTIVE COATINGS BY SEVERAL KEY VARIABLES
- CONDUCTIVE COATING ISSUES
- COMPARISON OF CONDUCTIVE COATINGS
- TABLE 39 COMPARISON OF CONDUCTIVE COATINGS BY CONDUCTIVITY AND SHIELDING EFFECTIVENESS
- PERFORMANCE OF ALTERNATE CONDUCTIVE COATINGS .... 127
- ADVANTAGES AND DISADVANTAGES
- PROS AND CONS OF CONDUCTIVE COATINGS
- TABLE 40 ADVANTAGES AND DISADVANTAGES OF CONDUCTIVE COATINGS FOR EMI SHIELDING
- CONDUCTIVE COATING COST COMPARISONS
- COATING BINDERS
- SOLVENT-BASED VERSUS WATERBORNE CONDUCTIVE COATINGS
- COPPER, NICKEL, AND SILVER USAGE
- Advantages of Copper versus Nickel
- Advantages of Nickel versus Copper
- Silver
- Summary of Attributes of the Major Metal Combinations Used as Conductive Materials
- ELECTROPLATED COATINGS
- ELECTROLESS PLATING
- BACKGROUND
- OVERVIEW
- ATTRIBUTES
- REVIEW OF TECHNOLOGY DETAILS
- METALS INVOLVED
- TABLE 41 ELECTROLESS PLATING PROCESS
- ADVANTAGES AND DISADVANTAGES
- TABLE 42 ADVANTAGES AND DISADVANTAGES OF ELECTROLESS PLATING FOR EMI SHIELDING
- PLASTIC SUBSTRATES
- APPLICATIONS
- TABLE 43 SELECTED APPLICATIONS USING ELECTROLESS PLATING FOR EMI SHIELDING
- MULTILAYERS
- TABLE 44 SEQUENCE OF STEPS FOR ELECTROLESS PLATING OF PLASTICS
- CHAPTER FIVE: BIODEGRADABLE POLYMERS (PLS025D)
- INTRODUCTION
- STUDY GOALS AND OBJECTIVES
- REASONS FOR DOING THE STUDY
- SCOPE OF REPORT
- SOURCES
- ANALYST CREDENTIALS
- RELATED BCC REPORTS
- SUMMARY
- TABLE 45 GLOBAL BIODEGRADABLE POLYMER MARKET BY APPLICATION, THROUGH 2016 (MILLION LBS)
- FIGURE 5 GLOBAL BIODEGRADABLE POLYMER MARKET BY APPLICATION, 2010-2016 (MILLION LBS)
- BACKGROUND/HISTORICAL
- OVERVIEW
- THE BIOPOLYMER-SYNTHETIC POLYMER GAP
- NICHE MARKETS
- NEW EMPHASIS
- STILL HAVE ENVIRONMENTAL PROBLEMS
- INTEGRATION OF BIODEGRADABLE PLASTICS WITH DISPOSAL INFRASTRUCTURE
- EARLY STARCH-BASED MATERIALS
- INTRODUCTION OF COMPOSTABLE BAGS
- EARLY ENTRANTS
- IMPORTANCE OF LOOSE-FILL
- OTHER FACTORS
- BIOPOLYMERS, CONVENTIONAL PLASTICS, AND BIODEGRADABLE PLASTICS
- NATURAL OR SYNTHETIC
- THE MOVE TO RENEWABLE SOURCES
- EXTENDING THE RECYCLING LOOP
- PROCESSING
- PROPERTIES
- DEFINING BIODEGRADABLE POLYMERS
- PUBLIC ATTITUDES
- ENVIRONMENTAL ISSUES
- COMPOSTING
- MARKET ESTIMATES AND FORECASTS
- BACKGROUND
- OVERVIEW
- TABLE 46 GLOBAL BIODEGRADABLE POLYMER MARKET, THROUGH 2016 (MILLION LBS)
- FIGURE 6 GLOBAL BIODEGRADABLE POLYMER MARKET, 2010-2016 (MILLION LBS)
- CHAPTER SIX: PLASTICS IN ELECTRONIC ENCLOSURES: GLOBAL MARKETS (PLS048A)
- INTRODUCTION
- STUDY OBJECTIVES
- REASON FOR DOING STUDY
- SCOPE AND FORMAT
- METHODOLOGY
- ABOUT THE AUTHOR
- RELATED BCC REPORTS
- BCC ONLINE SERVICES
- SUMMARY
- TABLE 47 GLOBAL MARKET FOR RESINS FOR STATIONARY AND MOBILE ENCLOSURES BY TYPE OF ELECTRONIC ENCLOSURE, THROUGH 2017 (MILLION LBS)
- FIGURE 7 GLOBAL MARKET FOR RESINS FOR STATIONARY AND MOBILE ENCLOSURES BY TYPE OF ELECTRONIC ENCLOSURE, 2011-2017 (MILLION LBS)
- OVERVIEW OF ELECTRONIC ENCLOSURES
- DEFINITIONS
- PLANNING
- FUNCTIONS
- BACKGROUND
- THE EMI ISSUE
- HEAT-MANAGEMENT
- DOWNSIZING
- STILL A COMPETITIVE SCENARIO
- EFFECTS ON PERFORMANCE REQUIREMENTS AND DESIGN
- MATERIAL AND PROCESS SELECTION
- SIGNIFICANCE OF THIN-WALLING ON RESIN SELECTION
- ISSUE OF FLAME-RETARDANCY
- COSTS
- ORGANIZATIONS PUBLISHING STANDARDS FOR ELECTRONIC ENCLOSURES
- NEW DEVELOPMENTS
- Less Plastic and More Metal Enclosures
- Performance Criteria for Electronic Enclosures
- Background
- Comparison of Performance Criteria
- TABLE 48 COMPARISON OF KEY PERFORMANCE CRITERIA FOR ELECTRONIC ENCLOSURES: METALS VS. PLASTICS
- PROCESS TECHNOLOGY FOR ELECTRONIC ENCLOSURES
- BACKGROUND
- INJECTION-MOLDING
- STRUCTURAL FOAM MOLDING
- THERMOFORMING
- DIFFERENCES IN MOLDING ENCLOSURES FOR MOBILE VS. STATIONARY DEVICES
- Background
- Distinctions between Mobile and Stationary Enclosures
- Other Factors
- EMI ASPECTS
- BACKGROUND
- OVERVIEW OF EMI-SHIELDING
- MECHANISMS OF SHIELDING
- ELECTROMAGNETIC CONTROL (EMC)
- THE IMPORTANCE OF SHIELDING
- CONTROLLING EMI
- SHIELDING-EFFECTIVENESS
- TABLE 49 GENERAL RATINGS OF SHIELDING-EFFECTIVENESS
- COST AND PERFORMANCE OF SHIELDING OPTIONS
- USE OF THERMOPLASTICS
- EMI-SHIELDING COMPOUNDS VERSUS COATINGS
- ELECTRONIC INDUSTRY/EMI-SHIELDING INTERFACE
- Background
- Enclosures
- Overview
- Background
- Aesthetics
- EMI Leakage
- Cost Considerations
- Computers and EMI
- Cellular Phones
- Summing Up the Issues of EMI and Shielded Enclosures
- Suppliers of Shielded Enclosures
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